Throttle Body Installation - Suzuki VL800 Service Manual

THROTTLE BODY INSTALLATION

HO2 sensor
25 N . m
(2.5 kgf-m, 18.0 lbf-ft)
To purge control
solenoid valve
2 – 5 mm
(0.08 – 0.20 in)
3-way joint
E-33 only
ECT sensor
18 N . m
(1.8 kgf-m, 13.0 lbf-ft)
ECM harness
Purge valve bracket
FWD
FWD
Intake pipe side
Air cleaner side
Pass the vacuum hose over the outlet tube.
*1 Be careful not to pinch the vacuum hose
between the STV actuator and TP sensor.
*2 Pass the breather hose over the fuel hose.
Clamp the marking point of the hose.
*3
(E-33 only)
Pass the vacuum hose over the delivery pipe
and purge hose (E-33 only).
*4
Pass the vacuum hose between the guide and
outlet tube.
*5 Install the intake pipes with top surfaces being
horizontal.
Matching
mark (White)
*1
Fuel hose
A upward.
A downward.
*2
*8
Matching mark
*3
White marking
Breather hose
*4
IAT sensor
*6
Pass the HO2 sensor lead wire over the pillion
footrest bracket. Pass the HO2 sensor lead wire
*6 between the side rear cover and frame.
Be careful not to contact the HO2 sensor lead
wire and swingarm.
Be careful not to slack the lead wire between
*7
the HO2 sensor and clamp.
Set the HO2 sensor coupler outside of the ECM
*8
harness and purge valve bracket (E-33 only).
A The end of the clamp should face...
VL800/C/TK9 ('09-MODEL) 18-67
HO2 sensor
25 N . m (2.5 kgf-m, 18.0 lbf-ft)
A backward.
*5
55 mm (2.2 in)
*7
Clamp