Suzuki VL800 Service Manual page 86

REASSEMBLY
Assemble the countershaft and driveshaft in the reverse order of
disassembly. Pay attention to following points:
NOTE:
Always use new circlips.
NOTE:
Before installing the gears, coat lightly moly paste or engine oil to
the driveshaft and countershaft.
% 99000-25140: SUZUKI MOLY PASTE
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* Never reuse a circlip. After a circlip has been removed
from a shaft, it should be discarded and a new circlip
must be installed.
* When installing a new circlip, care must be taken not
to expand the end gap larger than required to slip the
circlip over the shaft.
* After installing a circlip, always ensure that it is com-
pletely seated in its groove and securely fitted.
• When installing a new circlip, pay attention to the direction of
the circlip. Fit it to the side where the thrust is as shown in
figure.
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When installing the top drive gear bushing, align the
bushing oil hole A with the countershaft hole B.
When installing the 3rd driven gear onto the driveshaft, install the
lock washer No.2 1 onto the driveshaft, and turn and fit it into the
groove.
Then, fit the lock washer No.1 2 in the lock washer No.2 1.
ENGINE 3-47
Thrust
Sharp edge