Suzuki VL800 Service Manual page 104

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• Place a cloth beneath the piston, and install the circlip 1.
$
When turning the crankshaft, pull the cam chains up-
ward, or the chains will be caught between the crank-
case and the cam drive sprocket.
CYLINDER
• Install the cam chain tension adjuster to the cylinder.
• After unlocking the ratchet, push the cam chain tension ad-
juster rod.
• Insert the special tool between the ratchet and the adjuster
body.
" 09918-53810: Chain tensioner lock tool
# Cam chain tension adjuster mounting bolt: 10 N . m
• Coat SUZUKI BOND "1207B" lightly to the mating surfaces
among the crankcase mating surfaces.
* 99104-31140: SUZUKI BOND ''1207B" (For USA)
99000-31140: SUZUKI BOND ''1207B" (For the others)
• Fit the dowel pins and the new gasket.
$
Use a new gasket to prevent gas leakage.
• Install the cylinder. (Rear cylinder)
• Install the water hose and pipe.
(1.0 kgf . m, 7.0 lb-ft)
ENGINE 3-65

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