Starter Motor Removal And Disassembly; Starter Motor Inspection - Suzuki LT-Z250 Service Manual

STARTER MOTOR REMOVAL AND DISAS-
SEMBLY
Remove the starter motor 1.
Disassembly the starter motor, as shown.

STARTER MOTOR INSPECTION

CARBON BRUSHES
Inspect the carbon brushes for abnormal wear, cracks, or
smoothness in the brush holder.
If any damages are found, replace the brush assembly with a
new one.
COMMUTATOR
Inspect the commutator for discoloration, abnormal wear or
undercut A.
If abnormal wear is found, replace the armature with a new one.
If the commutator surface is discolored, polish it with #400 sand-
paper and wipe it using a clean, dry cloth.
If there is no undercut, scrape out the insulator 1 with a saw
blade.
ELECTRICAL SYSTEM 8-13
Housing end (outside)
Brush holder
Brush spring
O-ring
Brush terminal set
Starter motor case
Washer set
Armature
Housing end (inside)
O-ring