Gearshift Linkage Inspection; Gearshift Spindle; Ratchet Pawl; Gearshift Linkage Installation - Honda 2004 CRF250X Service Manual

CLUTCH/STARTER CLUTCH/KICKSTARTER/GEARSHIFT LINKAGE
10-26
Remove the bolt, stopper arm , return spring and
washer.
Remove the drum pin from the shift drum.
INSPECTION
GEARSHIFT SPINDLE
Check the gearshift spindle for bend, wear or dam-
age.
Check the return spring for fatigue or damage.
RATCHET PAWL
Remove the following:
- Guide plate
- Drum shifter
- Ratchet pawls
- Plungers
- Springs
Clean the ratchet pawls, plungers, springs and drum
shifter with clean transmission oil.
Check each part for wear or damage.
Assemble the drum shifter, springs, plungers and
ratchet pawls in the guide plate as shown.
INSTALLATION
Install the drum pin into the hole on the shift drum.
Install the return spring, washer and stopper arm
and tighten the stopper arm bolt to the specified
torque.
TORQUE : 12 N-m (1 .2 kgf·m, 9 Ib#-ft)
Check the stopper arm for proper operation.
-
REl rURN SPRING
GUIDE PLATE
DRUM SHIFTER
#
PLUNGE~J'
SPRING
o
RATCHET PAWL