Clutch/Gearshift Linkage - Honda Hawk GT NT650 1988 Service Manual

7. CLUTCH/GEARSHIFT LINKAGE
SERVICE INFORMATION
TROUBLESHOOTING
RIGHT CRANKCASE COVER REMOVAL
CLUTCH REMOVAL
GEARSHIFT LINKAGE
SERVICE INFORMATION
GENERAL
7-1
7-2
7-3
7-4
7-8
PRIMARY DRIVE GEAR
CLUTCH INSTALLATION
RIGHT CRANKCASE COVER
INSTALLATION
7-10
7-11
7-14
• This section covers the removal and installation of the clutch, oil pump drive chain, gearshift linkage and primary drive
gear. All these operations can be done with the engine installed in the frame.
• If the shift fork, drum and transmission require servicing, remove the engine and separate the crankcase (section 11).
• Coat the new clutch discs with clean engine oil before reassembly.
SPECIFICATIONS
Unit: mm (in)
ITEM
STANDARD SERVICE LIMIT
Clutch Spring free length
44.4 (1.75) 42.8 (1.69)
Spring preloadllength 22.75/26.2 kg/mm
- -
(50.15/1.031 Ib/in)
Disc thickness Disc A 2.92-3.08 (0.115-0.121) 2.60 (0.102)
Disc B 2.62-2.78 (0.103-0.109) 2.30 (0.091)
Plate warpage
- -
0.30 (0.012)
Outer guide 1.0. 21.991-22.016 (0.8658-0.8668) 22.09 (0.870)
0.0. ~1.959-31.975 (1.2582-1.2589) 31.92 (1.257)
Outer 1.0.
32.000-32.025 (1.2598-1.2608) 32.10 (1.264)
Oil pump drive sprocket 1.0. 32.000-32.025 (1.2598-1.2608) 32.10 (1.264)
Mainshaft 0.0. at clutch outer guide 21.967 -21.980 (0.8648-0.8654) 21.92 (0.863)
TORQUE VALUES
Shift drum stopper plate bolt
Primary drive gear bolt
Oil pump driven sprocket bolt
Clutch lock nut
Oil pass pipe bolt (8 mm)
(7 mm)
TOOLS
Special
Clutch center holder
Gear holder
Common
Lock nut wrench, 17 x 27 mm
26 N'm (2.6 kg-m, 19 ft-Ib) Apply locking agent to the threads
90 N'm (9.0 kg-m, 65 ft-Ib)
15 N'm (1.5 kg-m, 11 ft-Ib) Apply locking agent to the threads
130 N'm (13.0 kg-m, 94 ft-Ibl Staked nut
23 N'm (2.3 kg-m, 17 ft-Ib)
10 N'm (1.0 kg-m, 7.2 ft-Ib)
07923-KE10000 or 07HGB-001000A (U.S.A. only)
07724-0010100 Not available in U.S.A.
07716-0020300 Equivalent commercially available in U.S.A.
7-1