Ignition System Troubleshooting - Honda 2004 CRF250X Service Manual

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IGNITION SYSTEM
TROUBLESHOOTING
Inspect
the following before diagnosing the
system.
-
Faulty
spark
plug
-
loose direct
ignition
coil
or
direct ignition
coil connector connection
-
Water got into
the di rect ignition
coil (affecting
the direct
ignition coil secondary voltage)
If there is no
spark
at cyli nder, temporarily
exchange
the direct ignition
coil
with
a
known good
one and
perform the
spark
test. If there is
spark,
the original direct
ignition
coil
is
faulty.
No
spark at plug
~ioncoil
Unusual condition
Probable cause
(check in numerical
order)
low peak
voltage.
1.
Incorrect
peak
voltage adaptor connections (System is
primary
normal if
measured
voltage is over
the
specifications
voltage
with
reverse
connection).
2.
The multi meter impedance is
too
low;
below
10Mnt
DCV.
3.
Cranking
speed
too
slow.
-
Kickstarter is weak
-
Banery
under
charged
4. The
sample tim
ing of the
tester
and
measured pulse
were
not
synchronized (System is
normal if measured
voltage
is
over
the
standard voltage
at
least once).
5.
Poorly
connected connectors or 8n open circuit in the
ignition system.
6.
Faulty
exciter coil
(measure the peak
voltage).
7.
Faulty
direct ignition coil.
••
Faulty ICM
(When
above No.1
-
7 are normal) .
No peak
voltage.
1.
Incorrect
peak voltage adaptor connections
(System
is
normal if measured voltage is over
the
specifications
with reverse connection).
2.
Short circuit in engine stop
bunon
w
i
re.
3.
Faulty
engine stop
bunon.
4.
l
oose or
poorly
connected ICM connectors.
5.
An open circui
t or
loose di rect ignition coi
l
connector.
6.
Faulty
exciter coil
(measure
the
peak
voltage).
7.
Faulty
ignition pulse generator (measure the peak volt-
age).
••
Faulty ICM
(When above
No.
1
-
7 are normal)
.
Peak
voltage
is normal,
but
no
spark
,.
Faulty
spark plug
or
leaking direct ignition coil second-
jumps at
the
plug.
ary current ampere.
I
2.
Faulty
direct ignition coil.
Exciter
coil
low peak
voltage.
1.
The
multimeter impedance
is too
low; below
10MnJ
DCV.
2.
Cranking speed is
too
low.
-
Kickstarter is
weak
-
Banery under
charged
3.
The
sampling timing of
the
tester and measured pulse
were not synchronized (System is
normal
if measured
voltage is over
the
standard voltage at
least
once).
4.
Faulty
exciter coil
(when
above
No.
1
-
3 are
normal).
No peak
voltage.
1.
Faulty
peak voltage adaptor.
r
2.
Faulty
exciter coil.
Ignition pulse
low peak voltage.
1.
The
multimeter
i
mpedance is
too
low;
below
10Mru
generator
DCV.
2.
Cranking
speed
is too low.
-
Kickstarter
is weak
-
Banery
under
charged
3.
The
sampl
ing
timing
of
the tester and measured pulse
were
not
synchronized (System is
normal
if
measured
voltage is over
the
standard voltage at
least
once).
4.
Faulty
ignition
pulse
generator
(when
above
No.
1
-
3
are
normal).
No peak
voltage.
1.
Faulty
peak voltage adaptor.
2.
Faulty
ignition
pulse
generator.
,
17-4

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