Rear Master Cylinder Inspection; Rear Master Cylinder Assembly - Honda 2004 CRF250X Service Manual

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HYDRAULIC BRAKE
Replace the piston,
cups, sprmg, snap
flng and boot as a
set, do not
substitute
individual
Remove the push rod, master piston and spring.
Clean
the inside of the cylinder with brake
fluid.
INSPECTION
Check the piston boot, primary cup and secondary
cup
for fatigue
or damage.
Check the master
cylinder
and piston for abnormal
scratches.
Measure the master cylinder
J.D.
SERVICE LIMIT: 9.575
mm
(0.3770 in)
Measure the master piston 0 .0.
SERVICE
LIMIT:
9.465 mm
(0.3726
in)
ASSEMBLY
Coat all of the parts with clean
brake
fluid before
assembly.
Dip the piston
in
brake fluid.
Install the spring
to the
piston.
SPRING
PUSH
ROD
MASTER
PISTON
SPRING
pans
PUSH ROD
When Installing the
Install the piston assembly into
the
master cylinder.
cups,
do
not allow
Apply silicone grease
t
o
the piston contact area of
the lips to
fUm
the push
rod.
inside out.
15-16

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2005 crf250x

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