Honda 2004 CRF250X Service Manual page 316

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REAR WHEEL/SUSPENSION
Make sure that
filings are
nor
stuck
In
the damper rod
Remove the burrs from
the
damper rod
end
with
8
file and
correct
the threads
with
a die.
DIE:
12
x
1.25 mm
Clean the damper rod
with
solvent after
correcting
the threads.
Use a piece
of
mechanics wire to keep the
removed
valves
in the
correct order.
Keep dust and abrasive
away
from
all
damper
rod
parts.
Thoroughly
dean
the
valves
in solvent
and
blow
them dry
with compressed
air.
Be
careful
not to
get solvent on
the O-ring
and
DIE
~
=
(
/\
,
piston
ring.
l _
_
_________________ _
The
valve arrangement
and number
of valves
shown
is
typical and
may not represent this
model exactly.
SHOP TOWEL
14-20
Remove the valve
stopper, rebou
nd
valves and
pis-
ton from the damper rod.
Remove the
compression valves
and
valve stopper.
Chase the threads with
a die
and clean
with oil.
Back
out
the
damping adjuster.
Wrap the threads
of
the damper rod
with
tape.
Remove the rod
guide
case from the damper
rod.
PISTON
VALVE STOPPER
/
REBOUND
VALVES
VALVE STOPPER
COIMPF'ESl>li"
VALVES
ROD GUIDE
1
1

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