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1K LCSS Drive Belt Tensioners
1.
Remove the 1K LCSS top cover and rear cover, REP 11.1-120.
2.
Remove the relevant belt tensioner:
•
Bin 1 drive belt tensioner, PL 11.106 Item 15.
•
Intermediate paper drive belt tensioner, PL 11.118 Item 14.
•
Paper output drive belt, PL 11.120 Item 8.
3.
Remove the E-clip and pulley from the belt tensioner. Apply plastislip grease, PL 26.10
Item 8 to the shaft and pulley bore. Re-assemble the pulley and E-clip on the belt ten-
sioner.
4.
(Bin 1 drive belt tensioner only) Clean off the old lubricant and any contamination from
the belt tensioner and 1K LCSS frame using a micro fiber wiper, PL 26.10 Item 13. Apply
Molub grease 777, PL 26.10 Item 20, to the whole contact face of the belt tensioner.
5.
Reinstall the belt tensioner.
1K LCSS Bin 1 Drive Belt Pulleys and Idler
1.
Remove the 1K LCSS top cover and rear cover, REP 11.1-120.
2.
If necessary, remove the 1K LCSS PWB, REP 11.12-120.
3.
Remove the relevant pulley or idler:
•
Bin 1 drive belt idler, PL 11.106 Item 17.
•
Bin 1 drive belt pulleys, PL 11.106 Item 6.
4.
Remove the E-clip and pulley or idler from the belt tensioner. Apply plastislip grease, PL
26.10 Item 8 to the shaft and pulley or idler bore. Re-assemble the pulley or idler and E-
clip on the belt tensioner.
5.
Reinstall the belt tensioner.
2K LCSS Drive Belt Tensioners
1.
Remove the 2K LCSS top cover and rear cover, REP 11.1-110.
2.
Remove the relevant belt tensioner:
•
Intermediate paper drive belt tensioner, PL 11.22 Item 17.
•
Bin 1 drive belt tensioner, PL 11.10 Item 13.
3.
Remove the E-clip and pulley from the belt tensioner. Apply plastislip grease, PL 26.10
Item 8 to the shaft and pulley bore. Re-assemble the pulley and E-clip on the belt ten-
sioner.
4.
Clean off the old lubricant and any contamination from the belt tensioner and 2K LCSS
frame using a micro fiber wiper, PL 26.10 Item 13. Apply Molub grease 777, PL 26.10
Item 20, to the whole contact face of the belt tensioner.
5.
Reinstall the belt tensioner.
2K LCSS Bin 1 Drive Belt Pulleys and Idler
1.
Remove the 2K LCSS top cover and rear cover, REP 11.1-110.
2.
If necessary, remove the 1K LCSS PWB, REP 11.14-110.
3.
Remove the relevant pulley or idler:
•
Bin 1 drive belt idler, PL 11.10 Item 15.
•
Bin 1 drive belt pulleys, PL 11.10 Item 6.
4.
Remove the E-clip and pulley or idler from the belt tensioner. Apply plastislip grease, PL
26.10 Item 8 to the shaft and pulley or idler bore. Re-assemble the pulley or idler and E-
clip on the belt tensioner.
5.
Reinstall the belt tensioner.
Repairs/Adjustments
ADJ 4.1
HCSS Compiler Carriage Vertical Slides
1.
Ensure the compiler carriage is at the highest position, if necessary enter dC330 code 11-
014 CC motor move up. Switch off the machine, GP 14.
2.
Remove bin 1 and bin 2, REP 11.5-130.
3.
Figure 5, use plastislip grease, PL 26.10 Item 8, to lubricate the exposed lower section of
the vertical slides.
Apply the grease
to both sides and
the inner edge of
the frame where
the compiler car-
riage slides
Figure 5 Lower vertical slides
4.
Switch on the machine, GP 14. Cheat the HCSS front door interlock switch.
5.
Enter dC330 code 11-016 CC motor move down, to move the compiler carriage to the
lowest position. Switch off the machine, GP 14.
6.
Figure 6, use plastislip grease, PL 26.10 Item 8, to lubricate the exposed upper section of
the vertical slides.
August 2007
4-606
Apply the grease to
both sides and the
inner edge of the
frame where the
compiler carriage
slides
WorkCentre 5687 Family
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