Table of Contents

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Pub. No. MH996508
MARCH 2011
Owner's Handbook

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Table of Contents
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Summary of Contents for Mitsubishi Fuso CANTER

  • Page 1 Pub. No. MH996508 MARCH 2011 Owner’s Handbook...
  • Page 2 The separate “Service Booklet” contains a periodical maintenance schedule. You are strongly recommended to per- form the lubrication and maintenance as specified in the schedule. © 2011 Mitsubishi Fuso Truck & Bus Corporation Printed in Japan...
  • Page 3 Reading the handbook Please be acquainted with the model name and other specifics of your vehicle so that you will be able to read the applicable descriptions that are identified by vehicle type, model or engine model in this handbook. Because of differences in specifications and improvements that may be added after prep- aration of this manual, some of the explanations and illustrations in this handbook may not apply to your vehicle.
  • Page 4 CONTENTS 1. Recommendation to drivers ......... . . 1-1 2.
  • Page 5: Table Of Contents

    1. Recommendation to drivers Chassis number and engine number ................. 1-2 Nameplate .......................... 1-3 Maintenance ........................1-4 MITSUBISHI genuine parts and recommended lubricants/hydraulic fluids ....... 1-5 Fuels ..........................1-6 ® AdBlue ..........................1-8 Handling of the new vehicle ..................... 1-12 Preventing problems and accidents .................
  • Page 6: Chassis Number And Engine Number

    Recommendation to drivers Chassis number and engine number If presented at the time of repair or parts order, the chassis number and engine number will facilitate the quick and smooth processing of your requests. The indicated information varies depending on the country.
  • Page 7: Nameplate

    2 Engine number The engine number is indicated on the front side of the cylinder head. Example: 4P10 - Engine number Engine model Nameplate <Type 1> The nameplate which contains vehicle model num- ber and the like is attached to the assistant driver’s side door opening.
  • Page 8: Maintenance

    Always have the recommended inspections and services performed as scheduled in accordance with the separate “Service Booklet”. • Mitsubishi Fuso gives a list of parts (brake hoses, fuel hoses, oil seals in brake related components, etc.) that should be replaced at Z16328 regular intervals in order to ensure safe opera- tion.
  • Page 9: Mitsubishi Genuine Parts And Recommended Lubricants/Hydraulic Fluids

    MITSUBISHI genuine parts are identical to the parts used during the production of MITSUBISHI FUSO/ MITSUBISHI MOTORS vehicle. All parts undergo the most stringent quality control and their quality is guaranteed by Mitsubishi Fuso Truck & Bus Corpo- Z10153 ration. MITSUBISHI...
  • Page 10: Fuels

    Recommendation to drivers CAUTION Our warranty may not cover problems or acci- dents arising from use of parts other than MITSUBISHI genuine parts or lubricants/hydrau- lic fluids of unrecommended standards and grades. NOTE: Special lubricants/hydraulic fluids must be used in cold regions where the ambient temperature could drop below –25°C.
  • Page 11 • If the fuel tank breather (air hole) become so dirty that the breather gets blocked, the fuel tank may deform and the fuel injection sys- tem may fail. Be sure to clean them regularly. NOTE: If the vehicle runs out of fuel, air will enter the fuel system.
  • Page 12: Adblue

    Recommendation to drivers ® AdBlue ® <Vehicles with a BlueTec system> ® AdBlue is injected into the exhaust gas inside the muffler in order to break down NOx (oxides of nitro- gen) in the exhaust gas into water and nitrogen, and thus reduces the amount of NOx.
  • Page 13 If you accidentally fill the urea tank with any ® fluid other than AdBlue , immediately turn the starter switch to the “LOCK” position, and contact an authorized MITSUBISHI FUSO distributor or dealer to have the incorrectly added fluid drained off and the vehicle inspected. CAUTION...
  • Page 14 Recommendation to drivers • ® You can obtain AdBlue from an authorized MITSUBISHI FUSO distributor or dealer. Urea tank capacity 12 liters 1. Turn the starter switch to the “LOCK” position to stop the engine. 2. Wipe away dirt, mud, or other contamination in the vicinity of the replenishment port.
  • Page 15 1-11 ® 3 Storing the AdBlue • Seal the container, and store it indoors in a well- ventilated place away from direct sunlight. The temperature of the storage place should be between –5°C and 25°C. WARNING ® Do not store AdBlue in a high temperature location.
  • Page 16: Handling Of The New Vehicle

    1-12 Recommendation to drivers CAUTION ® Do not discard AdBlue in a lake or marsh, in the sea, or in a river because this may cause environmental destruction. Handling of the new vehicle The way the vehicle is handled when new greatly affects its subsequent performance and service life.
  • Page 17: Preventing Problems And Accidents

    1-13 Preventing problems and accidents • Replace oils at regular intervals. Prolonged use of contaminated oil may cause bearing seizure or other major problems. Use only the oil and grease recommended in this manual. Use of any other oil and grease could cause malfunc- tions and other problems.
  • Page 18 1-14 Recommendation to drivers • On climbing or descending slopes, be cautious of engine overrevving which may occur upon downshifting or when the vehicle speed is excessive. • Try to take maximum advantage of engine brak- ing and exhaust brake features when descend- ing a slope.
  • Page 19 The vehicle uses electronic devices which are sufficiently protected against radio wave inter- ference. However, you should consult your near- est authorized MITSUBISHI FUSO distributor or dealer if you wish to install radio transmitting equipment or other strong radio wave generat- ing devices since they could adversely affect the performance of the vehicle’s electronic equip-...
  • Page 20 Do not attempt to modify the vehicle. The vehi- cle’s performance and functionality could deteri- orate, and newly fitted parts may not comply with legal regulations. If you wish to fit any accessory, please consult the nearest autho- rized MITSUBISHI FUSO distributor or dealer.
  • Page 21: When Servicing The Vehicles With 12-Volt And 24-Volt Power Circuits

    Refer to the section “When a fuse has blown” on page13-11. CAUTION Consult an authorized MITSUBISHI FUSO dis- Z21950 tributor or dealer before installing electrical equipment. If you carry out wiring by yourself to...
  • Page 22: Driving In Foreign Countries

    Therefore, certain parts of your vehicle may not be available. Because these things could inconvenience you, you should discuss them with your nearest authorized MITSUBISHI FUSO distributor or dealer before your departure to foreign countries.
  • Page 23 2. Warning labels Labels inside the cab ......................2-3 Exterior labels ........................2-6...
  • Page 24 If any label has peeled so it is difficult to read, is scratched or otherwise damaged, or has peeled off completely, please inform an authorized MITSUBISHI FUSO distributor or dealer. The warning and caution labels apply only to the vehicle itself, not to any equipment mounted on the vehicle.
  • Page 25 Labels inside the cab 1 Around the driver’s seat Z21951 Location Category Information Ref. page Handling of driver’s seat SRS air bag WARNING 4-10 <Vehicles with a driver’s seat SRS air bag> 5-52, WARNING Handling of DPF system with regeneration control 5-64 ®...
  • Page 26 Warning labels 2 Door Z21953 Location Category Information Ref. page CAUTION Handling of dump lever <Dump trucks> Handling of PTO CAUTION <Vehicles with a transmission PTO> Handling of DUONIC WARNING 5-21 <Vehicles with a DUONIC system> Hill start assist system CAUTION 8-20 <Vehicles with a hill start assist system>...
  • Page 27 3 Driver’s door pillar, rear of assistant driver’s seat and rear seat Z21954 Location Category Information Ref. page Standard value Tire pressure 12-78 WARNING Handling of limited slip differential 12-87 <Vehicles with an LSD> WARNING Handling of jack 12-81 Handling of rear air conditioner CAUTION <Vehicles with a rear air conditioner>...
  • Page 28 Warning labels Exterior labels 1 On the frame and exterior equipment Z21956 Location Category Information Ref. page CAUTION Use of diesel fuel CAUTION Fuel tank capacity Prohibition against standing on urea tank CAUTION ® <Vehicles with a BlueTec system> ® Handling of AdBlue CAUTION ®...
  • Page 29 2 On the cab exterior and engine Z21197 Location Category Information Ref. page Handling of cab tilt function WARNING 12-7 <Vehicles except Crew-cab models> WARNING Handling of pressure cap 12-65 CAUTION Inspection and replacement of engine oil 12-26 Oil to use for clutch and transmission CAUTION 12-32 <Vehicles with a DUONIC system>...
  • Page 30 3. Opening and closing Starter key .......................... 3-2 Engine immobilizer (theft prevention device) ..............3-2 Doors ..........................3-5 Keyless entry system ......................3-8 Entering and leaving the vehicle ..................3-11 Door window glass ......................3-13 Cargo deck gates ......................3-15...
  • Page 31: Starter Key

    “ACC” or “LOCK” position, and try starting the engine again. If you still cannot start the engine, have the vehicle inspected at an authorized MITSUBISHI FUSO dis- tributor or dealer.
  • Page 32 • A metallic ring is on top of the handle of the engine immobilizer starter key. Z20929 • The handle of the engine immobilizer starter key is in contact with a metallic part of another key. Z20930 • The engine immobilizer starter key is placed on top of or near to another vehicle’s engine immo- bilizer starter key.
  • Page 33 (A maximum of six engine immobilizer starter keys can be registered with a single vehicle.) You will need to take to the authorized MITSUBISHI FUSO distributor or dealer all the engine immobilizer starter keys that you have at the time.
  • Page 34: Doors

    Doors WARNING • To help prevent accidents, always check for vehicles and pedestrians approaching from behind before opening the doors. • Driving with a door ajar can be very dan- gerous. Make sure the doors are com- pletely closed before starting. •...
  • Page 35 Opening and closing 1 From the outside • To open, pull the outer handle toward you. • Use the starter key to lock or unlock the door. • It is possible to lock each door without using the starter key. With the driver’s door or assistant driver’s door, push the lock knob toward the front of the vehicle then pull the outer handle...
  • Page 36 2 From the inside • To close, use the door waist bar . Close the door completely. • To lock the driver’s door or assistant driver’s door, push the lock knob toward the front of the vehicle. To lock a rear door, push the lock knob down.
  • Page 37: Keyless Entry System

    Opening and closing Keyless entry system <Vehicles with keyless entry system> 1 Keyless entry system The keyless entry system allows you to lock/unlock the doors of the driver’s seat, passenger’s seat and the rear seats (Crew-cab models) by operating the remote-control switch CAUTION •...
  • Page 38 • If you lose the remote control switch or the switch does not work, please contact an autho- rized MITSUBISHI FUSO distributor or dealer to obtain a spare remote control switch. • You cannot lock the doors by the lock knob at the driver’s seat if the starter key is inserted in...
  • Page 39 3-10 Opening and closing CAUTION • Use the designated standard type of battery. If the battery is replaced with an incorrect type, the battery could explode. • Attach the battery with the “+” mark facing upward. • Do not use a metal tool such as tweezers to replace the battery.
  • Page 40: Entering And Leaving The Vehicle

    3-11 Entering and leaving the vehicle WARNING • Always use the step to climb into or down from the vehicle. Never put your foot on the wheel or tire since it could easily slip off. • The step can become slippery in rain or snow.
  • Page 41 3-12 Opening and closing Z22035 CAUTION • Hold onto the grip when entering or leaving the vehicle. Do not grasp any other part of the vehicle since it could break. • When entering or leaving an FG model vehi- cle, do not place your feet or hands on the overfender .
  • Page 42: Door Window Glass

    3-13 Door window glass WARNING Do not allow a child to put its hands or head out of a window. The child’s head or hands could hit an object outside the vehicle, and the child could be seriously injured in the event of hard braking.
  • Page 43 3-14 Opening and closing The power window switches function only when the starter switch is in the “ON” position. On the driver’s door, there are two switches: switch for controlling the driver’s window and switch for controlling the assistant driver’s window. The switch for the driver’s window has an auto func- tion for fully opening or fully closing the window with a single touch of the switch.
  • Page 44: Cargo Deck Gates

    3-15 CAUTION The front door window glass lowering limit is near the door waist bar . Trying to lower it fur- ther could damage the internal mechanism. Cargo deck gates Explained here are the opening and closing meth- ods of the rear gate and side gates on stan- dard type cargo decks.
  • Page 45 3-16 Opening and closing 2 Side gates WARNING • When opening and closing the side gates, be careful not to trap your fingers. • Do not drive the vehicle with either side gate open. Cargo could fall to the ground, causing an accident.
  • Page 46 4. Seat and steering wheel adjustments Seats ..........................4-2 Seat belts ........................... 4-5 Supplemental restraint system (SRS) – air bag and seat belt pre-tensioner system ..4-10 Steering wheel ......................... 4-20...
  • Page 47: Seats

    Seat and steering wheel adjustments Seats WARNING • Adjusting the seat while the vehicle is in motion is dangerous as the seat may move more than you intend. Be sure to stop the vehicle and set the parking brake before performing any adjustment of the seat.
  • Page 48 You must be able to fasten the seatbelt cor- rectly. • Adjust the steering wheel to a position at which you can operate it comfortably with your arms slightly bent. Making adjustments • Slide seat forward or backward while holding slide adjustment lever raised.
  • Page 49 Seat and steering wheel adjustments 2 Assistant driver’s seat Assistant driver’s seat Center seat Pulling the seatback lever allows the seatback to be tipped forward. Use this function when you wish to access the tool stowage space. After returning the seatback to its original position, gently rock it to make sure it is locked in place.
  • Page 50: Seat Belts

    Seat belts Before the vehicle is driven, each occupant must fasten his/her seat belt in accordance with the fol- lowing instructions and warnings: Position yourself as far back as possible in your seat, and sit up straight. Adjust the seat to the correct position.
  • Page 51 Seat and steering wheel adjustments WARNING • Be sure that everyone in the cab has fas- tened their seat belts before driving the vehicle. Unless you fasten your seat belt, you could be seriously hurt in the event of hard braking or a collision. •...
  • Page 52 • Do not attempt any form of modifications or repairs to seat belt components. If the retractor or other components do not operate correctly, call authorized MITSUBISHI FUSO distributor or dealer; they will take the necessary corrective action.
  • Page 53 Seat and steering wheel adjustments WARNING • Maintenance of Seat Belts: when cleaning the seat belts, as recommended, avoid get- ting solutions into the buckle where they may attack the lubricant or cause corro- sion. Do not attempt to bleach or re-dye belts, as this may affect the webbing strength.
  • Page 54 • Fastening 1. Hold tongue and gently extend the belt. If the belt locks or is difficult to extend, let it retract and pull it gently again. 2. Taking care that the belt does not become twisted, insert the tongue into the buckle until you hear a click.
  • Page 55: Supplemental Restraint System (Srs) - Air Bag And Seat Belt Pre-Tensioner System

    4-10 Seat and steering wheel adjustments WARNING For maximum protection in the event of an accident, the belt must not be loose. A loose belt could even aggravate injuries. • Unfastening Press the red button on the buckle to separate the tongue and buckle.
  • Page 56 4-11 WARNING • An SRS air bag is not a substitute for a seat belt. A seat belt must be worn by every occupant of the vehicle. If you do not wear your seat belt, you may be thrown forward in the event of a colli- sion or emergency braking.
  • Page 57 MITSUBISHI FUSO distributor or dealer. Also, if the air bag did not inflate itself in a collision, have it inspected at an authorized MITSUBISHI FUSO distributor or dealer. • The windshield may be broken by shock or by...
  • Page 58 4-13 2 SRS air bag at driver’s seat The SRS air bag at driver’s seat is installed in the steering wheel. Z16067 3 SRS air bag at assistant driver’s seat The assistant driver’s SRS air bag is located in the instrument panel.
  • Page 59 4-14 Seat and steering wheel adjustments WARNING • Do not place any objects on top of the instrument panel, and do not place an umbrella, etc. against the panel. Also, do not attach any accessories to the wind- shield. Any such items could inhibit proper inflation of the assistant driver’s SRS air bag, and inflation of the assistant driver’s SRS air bag could propel them...
  • Page 60 4 SRS air bag warning lamp is indicated on the multi-information display, the SRS air bag is faulty. Have it inspected by an authorized MITSUBISHI FUSO distributor or dealer. WARNING If you continue to drive with a faulty SRS air bag, incorrect functioning of the SRS air bag could cause serious injuries.
  • Page 61 4-16 Seat and steering wheel adjustments • When the vehicle collides head-on with a narrow object, such as a utility pole or tree Z05516 • When the vehicle collides obliquely at the front Z05517 • When the vehicle collides with the rear deck of a vehicle, such as a truck, at the height of the windshield Z05655...
  • Page 62 4-17 • When the vehicle collides head-on with a parked vehicle of similar weight at a speed of about 50 km/h or lower NOTE: The SRS air bag will deploy at a higher speed if the vehicle collides with an object that absorbs shock (such as a vehicle or guard rail that deforms or moves).
  • Page 63 4-18 Seat and steering wheel adjustments Cases in which the SRS air bag functions The SRS air bag may function if the vehicle receives a strong shock at the lower part of the chassis during driving. • When the vehicle strikes a median strip or curb- stone Z05509 •...
  • Page 64 4-19 6 Notes on handling WARNING Consult an authorized MITSUBISHI FUSO dis- tributor or dealer before servicing or modify- ing the following sections. Faulty service or modification may cause incorrect functioning of the SRS air bag, resulting in serious inju- ries.
  • Page 65: Steering Wheel

    • When scrapping the vehicle, please con- tact an authorized MITSUBISHI FUSO dis- tributor or dealer. Otherwise, the seat belt pre-tensioner system may malfunction unexpectedly, resulting in injuries. NOTE: The seat belt pre-tensioner system cannot be used again if it has functioned once.
  • Page 66 4-21 • Pull the lock lever then adjust the steering wheel to the height and angle that are most comfortable for you. • Push the lock lever back in to securely retain the steering wheel. Adjust Retain Z20957...
  • Page 67 5. Switches and controls Arrangement of switches and controls ................5-2 Starter switch ........................5-3 Starting the engine ......................5-5 Warming up the engine ...................... 5-9 Stopping the engine ......................5-11 Idling stop and start (ISS) system ..................5-13 Pedals ..........................5-18 Gearshift lever ........................
  • Page 68: Arrangement Of Switches And Controls

    Switches and controls Arrangement of switches and controls Starter switch Accelerator pedal Brake pedal Clutch pedal <Manual transmission vehicles> Gearshift lever Parking brake lever ECO mode switch <Vehicles with a DUONIC system> Hazard warning lamp switch Combination switch • Wiper and washer switch •...
  • Page 69: Starter Switch

    Starter switch 1 Starter switch position WARNING Never turn the starter switch to any position other than the “ON” position while driving the vehicle. Turning the starter switch to the “ACC” position would be dangerous because the engine would stop and the following problems would occur: •...
  • Page 70 Switches and controls • LOCK The starter key can be inserted and removed in this position only. To place the key in the “LOCK” position, turn it to the “ACC” position then press it in. Keep it pressed in while turning it to the “LOCK”...
  • Page 71: Starting The Engine

    Starting the engine WARNING • Do not start or warm up the engine in a garage or other closed area. When starting the engine or entering or leaving a garage, do not run the engine for longer than is necessary as the accumulation of exhaust gas in closed areas is very dangerous.
  • Page 72 Switches and controls NOTE: • After the engine has started, let it warm up for 1 to 2 minutes. • Do not continue operating the starter for more than 15 seconds as this could damage it or dis- charge the battery. •...
  • Page 73 3. Check whether the indicator lamp illumi- nates or not. Z21164 • When the indicator lamp does not illumi- nate Vehicles with a DUONIC system: While holding down the brake pedal, turn the starter switch to the “START” position to start the engine. Manual transmission vehicles: While holding down the brake pedal, depress the clutch pedal and turn the starter switch to the “START”...
  • Page 74 Switches and controls 3 Starting the engine when vehicle has been parked over an extended period When the vehicle is not used for a week or more or the engine oil and oil filter are replaced, the engine becomes starved of oil. Before the engine is started, therefore, it must be cranked in accordance with the following procedure to distribute oil to its various components.
  • Page 75: Warming Up The Engine

    If exhaust gases are leak- ing, have the exhaust pipe inspected by an authorized MITSUBISHI FUSO distributor or dealer. If exhaust gases that have leaked from the exhaust pipe come into the cab, ventilate the cab with fresh air by opening the win- dows fully or by opening the doors.
  • Page 76 5-10 Switches and controls NOTE: Idling the engine for long time wastes fuel, and is therefore detrimental to environmental protection and resource conservation. So shut down the engine whenever you leave the vehicle, even for a short period. After the engine has been idling for a relatively long time, white smoke may be given off from the muffler when driving off from a standstill and accelerating.
  • Page 77: Stopping The Engine

    5-11 Stopping the engine WARNING • Never allow the vehicle to coast with the engine stopped as braking may be danger- ously sluggish and extremely difficult steering may result. This may also cause a failure of the fuel injection system. •...
  • Page 78 5-12 Switches and controls CAUTION • If you stop the engine immediately after uphill or high-speed driving, the oil supplied to the rotor shaft of the turbocharger will rise to an abnormally high temperature and the rotor shafts could seize up. To avoid this, run the engine at idle for at least 3 minutes instead of stopping it immediately.
  • Page 79: Idling Stop And Start (Iss) System

    5-13 Idling stop and start (ISS) system <Vehicles with an idling stop and start (ISS) sys- tem> The idling stop and start (ISS) system is intended to improve fuel consumption and reduce exhaust emissions by automatically stopping the engine when the vehicle is stopped and automatically start- ing the engine when the vehicle is started.
  • Page 80 5-14 Switches and controls 1 Controls and indicators Z21169 ISS cutoff switch Used to disable the ISS functions. indicator lamp This lamp flashes or illuminates when the ISS is operating. If the lamp remains lit, there is a prob- lem in the ISS. indicator lamp flashes or illuminates depending on the state of ISS operation, as shown below:...
  • Page 81 5-15 2 Operation of the ISS system Conditions under which the ISS does not work • The ISS cutoff switch is pressed to disable the ISS functions. • PTO is being used <vehicles with PTO>. • The battery voltage is abnormal. •...
  • Page 82 5-16 Switches and controls The ISS functions are enabled once the vehicle speed exceeds 10 km/h. 1. Depress the brake pedal to stop the vehicle. In a few seconds after the vehicle has stopped, indicator lamp will flash rapidly. When it starts flashing slowly, the engine is automatically stopped.
  • Page 83 5-17 Automatic engine start 1. Keep the brake pedal depressed. 2. If the gearshift lever is in the “D” or “N” position, the engine will start automatically when you release the brake pedal. Braking power will not be retained if you stop the vehicle with the gearshift lever placed in the “N”...
  • Page 84: Pedals

    If your vehicle is equipped with disc brakes and you notice squealing during braking, the disc brake pads have worn to the limit and must be replaced. Have the vehicle inspected by an authorized MITSUBISHI FUSO distributor or dealer. • Use the brake pedal correctly.
  • Page 85 5-19 3 Clutch pedal <Manual transmission vehicles> • Do not operate the vehicle with your foot on the clutch pedal as doing so can shorten the service life of the clutch. Driving with your foot on the clutch pedal could prevent engine braking and exhaust braking from taking place.
  • Page 86 5-20 Switches and controls • The gear pattern is inscribed on the top of gear- shift lever. • Fully depress the clutch pedal when shifting gears. • When the gearshift lever is placed in the reverse (R) position, the backup lamps light up and the backup buzzer sounds simultaneously.
  • Page 87 5-21 DUONIC <Vehicles with a DUONIC system> The DUONIC system combines the controls of the clutch, transmission and engine into a single sys- tem to achieve automatic clutch engagement/disen- gagement and gear shifting during start-out and driving. The clutch mechanism incorporates two clutch sys- tems (called a “dual-clutch”), allowing the DUONIC system to provide smooth gear shifting with mini- mum shock.
  • Page 88 5-22 Switches and controls Brake pedal operation CAUTION Get into the habit of always using the right foot to depress the brake pedal. If you use the left foot, the pedal-pressing action will not be fully responsive, which could lead to an accident especially in the case of emergency braking.
  • Page 89 5-23 Driving on a slippery road WARNING Use the manual shift mode when driving on slippery surfaces (such as a wet or frozen road). Using the automatic shift mode on slippery roads could cause an accident for the following reasons: Skidding is more likely to be caused by auto- matic shift-downs that take place normally when driving in the automatic shift mode.
  • Page 90 5-24 Switches and controls 2 Controls and indicators Z21294 Gearshift lever Used to control the operation of the DUONIC sys- tem. Move the lever until it completely engages in each position. Gear position indicator Indicates the selected gear of the transmission. Automatic shift mode indicator This indication appears while driving in the auto- matic shift mode.
  • Page 91: Gearshift Lever

    5-25 • (amber) Indicates that the DUONIC system is faulty (but the vehicle may be driven if automatic or manual gear shifting is possible). 3 Gearshift lever This lever is used to control the operation of the DUONIC system. Move the lever until it completely engages in each position.
  • Page 92 5-26 Switches and controls Gearshift positions P: Parking • Use this position when starting or warming up the engine of a stopped or parked vehicle. • The starter key can be removed when the gear- shift lever is in this position. •...
  • Page 93 5-27 4 ECO mode switch You can use the ECO mode switch only while driv- ing in the automatic shift mode. When the ECO mode is turned on using this switch, the DUONIC system applies the following control: • Makes upshifts earlier than when the ECO mode is off.
  • Page 94 5-28 Switches and controls 4. Check if the indicator lamp illuminates. If the indicator lamp illuminates, wait until it goes out. Z21297 5. Check that the gear position indicator is showing “P”. Z21298 Z21298 6. Turn the starter switch to the “START” position to start the engine.
  • Page 95 5-29 CAUTION • Always fully depress the brake pedal when moving the gearshift lever to the “D” or “R” position. Otherwise, the vehicle will creep and could cause an accident. • To start the vehicle on downhill slopes, place the gearshift lever in the “D” position or select a gear in the manual mode.
  • Page 96 5-30 Switches and controls 2. Check that the multi-information display is show- ing “ ” and that the gear position indicator is showing “1” or “2”. Z21300 NOTE: • The DUONIC system selects the starting gear automatically according to the steepness of the slope and the vehicle loading.
  • Page 97 5-31 • Start the vehicle only when the gear position indicator indicates “1”, “2” or “3”. When starting after the ABS has been activated, the system may take longer than usual to engage the starting gear. 1. Fully depress the brake pedal. 2.
  • Page 98 5-32 Switches and controls Reversing 1. While holding the brake pedal fully depressed, place the gearshift lever into the “R” position. 2. Check that the gear position indicator shows “R”. NOTE: • While the vehicle is moving, the reverse gear does not engage even if you place the gearshift lever into the “R”...
  • Page 99 If this happens repeatedly, please have the vehicle inspected by an authorized MITSUBISHI FUSO distributor or dealer. Driving in automatic shift mode If you pull away and drive in the automatic shift...
  • Page 100 5-34 Switches and controls In the manual shift mode, the gear is fixed at the presently selected one even when the vehicle speed changes. So you should change the gear appropriately according to the vehicle speed. • The gear shifts up by one gear each time you move the gearshift lever to the “+”...
  • Page 101 5-35 Move the gearshift lever between the “D” and “N” positions to rock the vehicle and thereby get it out of the mud, snow, or sand. Z16687 9 Short stops WARNING Never race the engine when the vehicle is stopped. If the gearshift lever happens to have been placed in any position other than “P”...
  • Page 102 5-36 Switches and controls • In a vehicle with an ISS system, if you keep the gearshift lever in the “D” position while the vehi- cle is stopped, braking power will be retained for a few seconds after you release the brake pedal to start the vehicle until creeping starts to occur.
  • Page 103 5-37 3. Place the gearshift lever in the “P” position. When the gearshift position indicator shows “P”, release the brake pedal. Z21307 4. Let the engine idle for about 3 minutes to allow it cool down. Engine parts are particularly hot immediately after the vehicle has been driven uphill or on an expressway.
  • Page 104 5-38 Switches and controls 11 Leaving the vehicle with the engine running Leave the vehicle after confirming the following: 1. The parking brake is firmly applied. 2. The gearshift lever is in the “P” position. 3. The gear position indicator is showing “P”. NOTE: A buzzer sounds continuously if the driver’s door or assistant driver’s door is opened while the engine is...
  • Page 105 You may continue to drive if manual gear Z21310 shifting is possible. However, have the vehicle inspected by an authorized MITSUBISHI FUSO distributor or dealer as soon as possible. If man- ual gear shifting is impossible, do not continue to drive but contact an authorized MITSUBISHI FUSO distributor or dealer.
  • Page 106: Parking Brake Lever

    5-40 Switches and controls CAUTION Do not stop the engine without letting the trans- mission cool down, otherwise the transmission may seize up. Stop the engine only after the warning has disappeared from the screen. Parking brake lever WARNING • Except in an emergency, never apply the parking brake while the vehicle is moving since the vehicle could spin and/or over-...
  • Page 107: Combination Switch

    5-41 CAUTION • Before putting the vehicle in motion, check that the warning lamp is not illuminated. If you accidentally drove the vehicle with the parking brake applied, the parking brake would wear prematurely and overheat, lead- ing to reduced effectiveness and the risk of a fire.
  • Page 108 5-42 Switches and controls CAUTION Keeping the headlamps on for a long period without the engine running can drain the bat- tery, making the engine impossible to start. The lighting switch can be used with the starter switch in any position. Turning the knob at the end of the lever controls the illumination of lamps as follows: Clearance, tail, license,...
  • Page 109 5-43 5 Exhaust brake switch WARNING • Do not use the exhaust brake on slippery road surfaces. Using the exhaust brake on a wet, frozen, snow-covered, or otherwise slippery road surface when the vehicle is lightly loaded or not loaded can cause the tires to slip on the road surface, resulting in a skid.
  • Page 110 5-44 Switches and controls • The gearshift lever is in the neutral position <Manual transmission vehicles>, or the gearshift lever is in the “N” position <Vehi- cles with a DUONIC system> • The ABS is operated. 6 Wiper and washer switch WARNING In cold weather, warm the windshield using the heater before spraying washer fluid on it.
  • Page 111 5-45 • Rotating the grip at the end of the lever activates the windshield wipers in one of the following three modes: INT: MIST Wipers operate intermittently. By operating the interval control switch , the operating interval of wipers can be varied between 3 and 12 seconds. Wipers operate at a slow speed.
  • Page 112: Hazard Warning Lamp Switch

    5-46 Switches and controls Hazard warning lamp switch CAUTION The battery may be discharged and the engine impossible to restart if the hazard warning lamps are operated for an extended period of time. The hazard warning lamps may be used as a warn- ing to other vehicles when you suddenly find it nec- essary to stop your vehicle in emergencies.
  • Page 113: Rearview Mirrors

    5-47 Rearview mirrors NOTE: • When turning right or left, bear in mind the differ- ence in tracking of the front and rear inner wheels, and use the rearview mirrors to confirm safety behind you. • Pay attention to the extended rearview mirrors when driving on narrow roads.
  • Page 114 5-48 Switches and controls Reflections <Type 1> <Side mirrors> • Lateral direction Position each side mirror so the side of the vehicle is reflected in approximately one quarter of the mir- ror surface. • Vertical direction On the driver’s side, position the side mirror so the rear-bottom corner of the left-hand door window is reflected two thirds of the way up from the bottom of the mirror surface.
  • Page 115 5-49 <Type 2> • Lateral direction Position each side mirror so the cab or the rear body is reflected in approximately one quarter to one fifth of the mirror surface. • Vertical direction Position each mirror so the mirror stay (mirror mounting section) is parallel with the mirror.
  • Page 116: Mirror Heater Switch

    5-50 Switches and controls 2 Retracting the rearview mirrors The rearview mirrors can be retracted for turning a tight corner, for passing an oncoming vehicle on a narrow road, and for parking. WARNING Do not drive with the rearview mirrors retracted.
  • Page 117: Horn Switch

    5-51 Horn switch WARNING On a vehicle with SRS air bags, do not apply excessive force, such as hitting the steering pad, to the storage areas of the SRS air bags. This may cause incorrect functioning of the Z20997 SRS air bags and serious injuries. Press the horn switch pad at the center of the steering wheel to sound the horn.
  • Page 118: Regeneration Controlling Dpf System

    5-52 Switches and controls Regeneration controlling DPF system <Vehicle with a regeneration controlling DPF sys- tem> • The regeneration controlling DPF system col- lects particulate matter (PM) in exhaust gases with a ceramic filter located inside the muffler and burns the PM on the filter utilizing the effect of the front oxidation catalyst (continuous DPF regeneration).
  • Page 119 5-53 1 Controls and indicators Z21290 DPF cleaning switch Use this switch for parked DPF regeneration to burn PM in the DPF. Multi-information display The multi-information display indicates the amount of PM in the DPF, a prompt for performing parked DPF regeneration, the predicted time until comple- tion of parked DPF regeneration, and warnings.
  • Page 120 5-54 Switches and controls 2 PM indicator If you select the DPF monitor on the multi-informa- tion display, you can check the amount of PM col- lected in the DPF. • Select the DPF monitor mode by pressing the MODE switch to see the PM indicator •...
  • Page 121 5-55 Indication by Warning/indicator Parked/automatic Ref. PM indicator lamp regeneration page When the number of displayed segments is 7 or 8: Perform parked lamp DPF regenera- (amber) tion within 50 km flashes slowly or 1 hour, which- 5-58 (0.5-second ever earlier, after intervals).
  • Page 122 5-56 Switches and controls Indication by Warning/indicator Parked/automatic Ref. PM indicator lamp regeneration page When automatic DPF regeneration is in progress: • The lamp (green) lights. • If a prompt for parked DPF regeneration has been issued Automatic DPF following indica- regeneration is in 5-56 tion of 7 or more...
  • Page 123 5-57 • If you select the DPF monitor mode on the multi- information display during automatic DPF regeneration, the “CLEANING” message is dis- played above the PM indicator, and the PM indi- cator flashes. WARNING If the vehicle must be stopped during auto- matic DPF regeneration, do so after checking that there are no flammable materials, such as dead grass or paper, near the exhaust pipe...
  • Page 124 5-58 Switches and controls 5 Parked DPF regeneration (performed following illumination of the (amber) indicator lamp) system sometimes cannot automatically remove the DPF trapped PM by burning, typically when you drive the vehicle at very low speeds or start and stop the engine frequently during opera- tion.
  • Page 125 5-59 CAUTION If the (amber) indicator lamp flashes quickly or the warning appears on the multi-informa- tion display, promptly perform parked DPF regeneration by using the DPF cleaning switch to remove PM in the DPF by burning. Continuing to drive with an overloaded DPF will result in system failure.
  • Page 126 5-60 Switches and controls NOTE: Parked DPF regeneration is impossible in the fol- lowing conditions: • Within 10 seconds after starting the engine (manual transmission vehicles) • Within 30 seconds after starting the engine (vehicles with a DUONIC system) • When the coolant indicator shows the tempera- ture by up to 5 segments (Perform parked DPF regeneration after warming up the engine.)
  • Page 127 5-61 6. The predicted time indication shows a time near 0 minute, the idling speed of the engine returns to the original idling speed (approx. 650 rpm), and the (amber) indicator lamp goes out. Once the parked DPF regeneration is com- pleted, you may drive the vehicle normally.
  • Page 128: Bluetec ® System

    5-62 Switches and controls ® BlueTec system ® <Vehicles with a BlueTec system> Z20011 DPF muffler Pump module Dosing module Muffler with SCR/Oxidation catalyst Urea tank Urea tube • ® The BlueTec system is a combination of the regeneration controlling DPF system and the ®...
  • Page 129 5-63 • Continuous filter regeneration is impossible under certain conditions such as low-speed driv- ing. Under these conditions, the system auto- matically raises the exhaust temperature to burn the PM to regenerate the filter (automatic DPF regeneration). However, even automatic DPF regeneration is sometimes impossible if the vehicle is repeatedly driven very slowly and the engine is frequently started and stopped.
  • Page 130 5-64 Switches and controls 1 Regeneration controlling DPF system Controls and indicators Z21290 DPF cleaning switch Use this switch for parked DPF regeneration to burn PM in the DPF. Multi-information display The multi-information display indicates the amount of PM in the DPF, a prompt for performing parked DPF regeneration, the predicted time until comple- tion of parked DPF regeneration, and warnings.
  • Page 131 5-65 PM indicator If you select the DPF monitor on the multi-informa- tion display, you can check the amount of PM col- lected in the DPF. • Select the DPF monitor mode by pressing the MODE switch to see the PM indicator •...
  • Page 132 5-66 Switches and controls Indication by Warning/indicator Parked/automatic Ref. PM indicator lamp regeneration page When the number of displayed segments is 7 or 8: Perform parked lamp DPF regenera- (amber) tion within 50 km flashes slowly or 1 hour, which- 5-69 (0.5-second ever earlier, after...
  • Page 133 5-67 Indication by Warning/indicator Parked/automatic Ref. PM indicator lamp regeneration page When automatic DPF regeneration is in progress: • The lamp (green) lights. • If a prompt for parked DPF regeneration has been issued Automatic DPF following indica- regeneration is in 5-67 tion of 7 or more progress.
  • Page 134 5-68 Switches and controls • If you select the DPF monitor mode on the multi- information display during automatic DPF regeneration, the “CLEANING” message is dis- played above the PM indicator, and the PM indi- cator flashes. WARNING If the vehicle must be stopped during auto- matic DPF regeneration, do so after checking that there are no flammable materials, such as dead grass or paper, near the exhaust pipe...
  • Page 135 5-69 Parked DPF regeneration (performed fol- lowing illumination of the (amber) indi- cator lamp) system sometimes cannot automatically remove the DPF trapped PM by burning, typically when you drive the vehicle at very low speeds or start and stop the engine frequently during opera- tion.
  • Page 136 5-70 Switches and controls CAUTION If the (amber) indicator lamp flashes quickly or the warning appears on the multi-informa- tion display, promptly perform parked DPF regeneration by using the DPF cleaning switch to remove PM in the DPF by burning. Continuing to drive with an overloaded DPF will result in system failure.
  • Page 137 5-71 NOTE: Parked DPF regeneration is impossible in the fol- lowing conditions: • Within 10 seconds after starting the engine (manual transmission vehicles) • Within 30 seconds after starting the engine (vehicles with a DUONIC system) • When the coolant indicator shows the tempera- ture by up to 5 segments (Perform parked DPF regeneration after warming up the engine.) •...
  • Page 138 5-72 Switches and controls 6. The predicted time indication shows a time near 0 minute, the idling speed of the engine returns to the original idling speed (approx. 650 rpm), and the (amber) indicator lamp goes out. Once the parked DPF regeneration is com- pleted, you may drive the vehicle normally.
  • Page 139 5-73 ® 2 BlueTec exhaust gas aftertreatment ® Warnings for BlueTec exhaust gas after- treatment Four different combinations (patterns) of warning lamp/indicator lamp operation warn you of the differ- ® ent abnormal conditions with the BlueTec exhaust gas aftertreatment as shown below. Warning Problem Ref.
  • Page 140 (warning pattern 4) When an abnormality in exhaust gas is detected or ® the BlueTec exhaust gas aftertreatment is faulty, warning lamp comes on. Immediately have the vehicle inspected by an authorized MITSUBISHI FUSO distributor or dealer. Z21979...
  • Page 141 AdBlue (water, low-density AdBlue etc.), turn the starter switch to the “LOCK” posi- tion, and immediately contact an authorized MITSUBISHI FUSO distributor or dealer to have the added fluid drained and your vehicle inspected. 3 Precautions for inspection and mainte- nance •...
  • Page 142 Visually inspect the muffler, and if there is any abnormality, contact an authorized MITSUBISHI FUSO distributor or dealer and have the vehicle inspected. • Do not change the length or direction of the exhaust pipe or muffler because this may cause the following problems.
  • Page 143 6. Instruments and warning lamps Arrangement of instruments and warning lamps ............... 6-2 Speedometer ........................6-2 Tachometer ........................6-2 Water temperature gauge ....................6-3 Fuel gauge ......................... 6-4 Urea level indicator ......................6-5 Multi-information system ....................6-7 Warning/indicator telltale ....................6-21 Warning/indicator lamps ....................
  • Page 144: Arrangement Of Instruments And Warning Lamps

    Instruments and warning lamps Arrangement of instruments and warning lamps Speedometer Tachometer Fuel gauge Warning/indicator lamps ® Urea level indicator <Vehicles with BlueTec system> Multi-information display Z20959 Speedometer The speedometer indicates vehicle speed in kilome- ters per hour. Z20960 Tachometer •...
  • Page 145: Water Temperature Gauge

    Water temperature gauge • The water temperature gauge is displayed on the multi-information display and indicates the temperature of the engine coolant. • With the engine running normally, the coolant temperature indicator will indicate around the middle point of the scale. •...
  • Page 146: Fuel Gauge

    Instruments and warning lamps Fuel gauge The fuel gauge indicates the amount of fuel still remaining in the fuel tank. F: Full E: Empty When the Low-fuel warning lamp is illuminated, Z20965 the approximate quantity of fuel remaining in the tank is as indicated below.
  • Page 147: Urea Level Indicator

    Urea level indicator ® <Vehicles with BlueTec system> CAUTION Do not let the urea tank become empty. If the tank becomes empty, the engine power is restricted. ® We recommend that you carry AdBlue in a por- table container in your vehicle in case the urea tank becomes empty.
  • Page 148 Instruments and warning lamps • ® When the AdBlue level has dropped further, a warning is issued as follows: • The E segment of the urea level indicator, which has flashed slowly, starts flashing quickly. • The urea level warning lamp is on.
  • Page 149: Multi-Information System

    Multi-information system 1 Outline of multi-information system MODE switch SELECT switch SET/RES switch Multi-information display Information area Warning/indicator area Transmission information area Odometer/trip meter area Time/outside temperature area (outside temper- ature indication is available for vehicles with a fully automatic air conditioner) The multi-information system indicates the following types of information on the multi-information display located on the meter cluster.
  • Page 150 Instruments and warning lamps 2 Odometer/trip meter When the starter switch is turned to “ON”, either “ODO” (odometer) or “TRIP” (trip meter) is dis- played. The display toggles between “ODO” and “TRIP” each time the ODO/TRIP switch pressed. ODO/TRI • ODO (odometer) Indicates the total distance covered by the vehicle to the nearest kilometer.
  • Page 151 Display modes : Short press (up to 1 second) on MODE switch : Long press (1 second or longer) on MODE switch Z21981 Display mode Ref. page Calendar and clock 6-10 Outside air temperature (vehicles with fully automatic air conditioner) 6-12 DPF monitor 6-13...
  • Page 152 6-10 Instruments and warning lamps Calendar and clock • Date/time Press the MODE switch to display the date and time on the screen. Z22077 • If you press the SELECT switch while the date and time are displayed on the screen, the month part of the date will change from numeri- cal representation to English representation.
  • Page 153 6-11 1. Give a long press on the SET/RES switch while the date and time indication is displayed on the screen. The adjustment screen will appear. 2. Each time you press the SET/RES switch, one of the indication items is selected in the sequence shown below with the selected item flashing.
  • Page 154 6-12 Instruments and warning lamps Outside air temperature <vehicles with fully automatic air conditioner> If you select the outside air temperature mode by pressing the MODE switch , the outside air tem- perature around the front of the cab is indicated. NOTE: As the temperature is sensed at the outside air inlet on the cab, the indicated temperature may differ...
  • Page 155 6-13 1. Select the outside air temperature mode pressing the MODE switch Give a long press on the SET/RES switch display the adjustment screen 2. Select the adjusting/setting item using the SET/ RES switch. Each time you press the SET/RES switch, the display changes in the following sequence: →...
  • Page 156 6-14 Instruments and warning lamps Fuel mileage information The fuel mileage information includes: average fuel mileage , real-time fuel mileage , instantaneous fuel mileage , and average speed • The average fuel mileage indicates the average of the fuel mileage from the time it was last reset to the present.
  • Page 157 6-15 NOTE: If you press the SET/RES switch for more than 1 second in the correction coefficient change screen, the coefficient will return to the default value. • The fuel mileages can be indicated in units of “l/100 km”, “mpg”, or “km/l”. •...
  • Page 158 6-16 Instruments and warning lamps Maintenance information If you select this mode, the multi-information display indicates the running distance and the number of months since the distance was last reset after replacing oils, fluids, or filter elements according to your selection of screen. Z21986 •...
  • Page 159 6-17 • How to set replacement intervals Set the replacement interval for each replacement item according to the table below. Item Replacement interval Engine oil Every 30,000 km or every 12 months Engine oil filter (OIL FILTER) Every 30,000 km or every 12 months Fuel filter (FUEL FILTER) Every 30,000 km or every 12 months Brake fluid...
  • Page 160 6-18 Instruments and warning lamps • Each time you press the MODE switch, the period decreases by 1 month. • A long press on the SELECT or MODE switch increases or decreases the period by 2 months, respectively. • If the replacement interval is controlled by the distance (not by the period of time), leave the period space blank (“-- month”).
  • Page 161 6-19 • Resetting of maintenance information After replacing a periodic replacement item such as the oil, filter element, or engine coolant, reset the maintenance information for the item as follows: 1. Press the MODE switch to select the mainte- nance information mode. 2.
  • Page 162 6-20 Instruments and warning lamps 1. Press the MODE switch to select the illumina- tion intensity mode 2. Press the SELECT switch . Each time you press the switch, the display toggles between “DISP (DAY)” and “GAUGE (DAY)” . When the light switch is in the position, the display toggles between “DISP (NIGHT)”...
  • Page 163: Warning/Indicator Telltale

    6-21 Warning/indicator telltale The warning/indicator telltale function provides warning and indicator indications on the multi-infor- mation display in the following situations: • When a problem occurs with a vehicle system • When a system is activated • When the distance/period remaining before the replacement time becomes short 1 Telltale indications Indication colors...
  • Page 164 6-22 Instruments and warning lamps Red and amber indications Ref. Indication Warning/indicator Condition for lighting/flashing page Engine power is being automatically Engine system warning 6-24 restricted. (red) Engine system warning Engine must be inspected. 6-24 (amber) Transmission oil temperature Clutch control fluid temperature is too warning <Vehicles with 6-24 high.
  • Page 165 6-23 Black indications Ref. Indication Warning/indicator Condition for lighting/flashing page Dump indicator The dump lever is in the raised position. <Dump trucks> PTO indicator <Vehicles with transmis- Lights when transmission PTO is engaged. sion PTO> PTO engagement preparation indicator Lights when transmission PTO is preparing to <Vehicles with DUONIC engage.
  • Page 166 3. Turn the starter switch to “ON”. Z21713 4. If the indication remains displayed, avoid con- tinuing to drive and contact your nearest autho- rized MITSUBISHI FUSO distributor or dealer. • Amber warning The amber transmission control warning is dis- played when the DUONIC system is faulty (but automatic or manual gear shifting is possible).
  • Page 167 3. Turn the starter switch to “ON”. 4. If the warning remains displayed but driving in the manual gearshift mode is possible, take the vehicle to an authorized MITSUBISHI FUSO distributor or dealer for inspection as soon as possible. 5. If the warning remains displayed and gear shift-...
  • Page 168 4. If the warning remains displayed, do not con- tinue to drive but contact your nearest autho- rized MITSUBISHI FUSO distributor or dealer immediately. Engine oil level warning This warning is displayed when the amount of fuel mixed with engine oil has exceeded the limit.
  • Page 169: Warning/Indicator Lamps

    If necessary, have your vehicle repaired by an authorized MITSUBISHI FUSO distributor or dealer. NOTE: The red warning lamps may also come on if the engine is started when the battery’s performance...
  • Page 170 6-28 Instruments and warning lamps Lamp Ref. Warning/indicator lamp If illuminates or flashes symbol page Level of fuel in fuel tank excessively • Fuel level warning lamp Turn signal or hazard warning lamps Turn signal indicator lamp 5-42 flashing Headlamp high beam indicator Headlamp high beams illuminated 5-42 lamp...
  • Page 171 6-29 Lamp Ref. Warning/indicator lamp If illuminates or flashes symbol page Slow flashing (0.5-second inter- val; amber) DPF contains a lot of PM Fast flashing (0.25-second inter- val; amber) 5-52 DPF indicator lamp 5-64 Parked DPF Illumination regeneration in (amber) progress Automatic DPF Illumination...
  • Page 172 6-30 Instruments and warning lamps NOTE: Illumination of any warning lamp marked (*) is accompanied by sounding of a buzzer. The warning lamps shown below come on when the starter switch is turned from the “ACC” position to the “ON” position but almost immediately go off. Lamp Warning lamp Operation...
  • Page 173 2. Check piping and its connections for vacuum leaks. 3. If the lamp does not go out or comes on again soon after it has gone out, the vacuum system is defective and must be repaired. Call an autho- rized MITSUBISHI FUSO distributor or dealer.
  • Page 174 2. Pump the brake pedal several times to make sure that the fluid level does not drop. 3. If the fluid level drops, it indicates fluid leakage. Call an authorized MITSUBISHI FUSO distribu- tor or dealer. 3 Charge warning lamp The charge warning lamp lights up when the starter switch is turned to the “ON”...
  • Page 175 2. Check various parts of the engine for any sign of oil leaks. 3. If the oil level is normal and there are no oil leaks, the problem is in the lubrication system. Call an authorized MITSUBISHI FUSO distribu- tor or dealer. CAUTION Never continue driving with the lamp illumi- nated.
  • Page 176 6-34 Instruments and warning lamps 6 ABS warning lamp This lamp comes on when the starter key is turned to “ON”. It should go out a few seconds later. If the lamp comes on again, this indicates there is a mal- function in the antilock braking system (ABS).
  • Page 177 • If the engine cannot be started and the warning lamp remains lit, the engine immobilizer is probably faulty. Contact an authorized MITSUBISHI FUSO distributor or dealer as soon as possible.
  • Page 178 7. Starting and driving Precautions when setting the vehicle in motion ..............7-2 Precautions for driving ....................... 7-3 Tips for improving fuel economy ..................7-7 Braking ..........................7-9 Antilock braking system (ABS) ..................7-10 On uphill and downhill roads .................... 7-13 On rough roads and in bad weather ................
  • Page 179: Precautions When Setting The Vehicle In Motion

    Starting and driving Precautions when setting the vehicle in motion • Check the immediate area around the vehicle, using mirrors as necessary: there should be no persons or obstacles under, in front of, on either side, or behind the vehicle. If you wish to reverse but cannot confirm safety behind the vehicle using the mirrors, get out of the vehicle and perform the check.
  • Page 180: Precautions For Driving

    If you are unable to identify the cause of the trouble or unable to do the repairs yourself, call your nearest authorized MITSUBISHI FUSO distributor or dealer. • Do not stop the engine while the vehicle is mov-...
  • Page 181 Starting and driving WARNING • Never place the starter switch in any posi- tion other than the “ON” position while operating the vehicle. If you turn the starter switch to the “ACC” position, the engine will stop. This is dan- gerous.
  • Page 182 If you cannot determine the cause of the problem and/ or cannot rectify it, contact the nearest autho- rized MITSUBISHI FUSO distributor or dealer. • When driving on narrow streets or when making...
  • Page 183 Starting and driving • When driving at high speeds in the rain, it some- times happens that the tires ride on a film of water and lose contact with the road surface. This is known as “hydroplaning”. If this should happen, you will lose control of both steering and braking.
  • Page 184: Tips For Improving Fuel Economy

    • If the system judges that a manual upshift or downshift would put the engine speed out of the normal rpm range, the gearshift does not take place. Adjust the vehicle speed with the accelerator or brakes before making an upshift or downshift with the gearshift lever.
  • Page 185 Starting and driving • Do not keep the exhaust brake switch in the activation position at all times. Keeping the switch in the activation position worsens fuel consumption, as doing so causes the exhaust brake to work frequently and thus the vehicle to decelerate and accelerate frequently.
  • Page 186: Braking

    Braking WARNING • When warning lamps and/or light up, immediately stop the vehicle and per- form necessary checks. P. 6-27 • Avoid sudden braking except in emer- gency. Sudden application of the brakes generates a large shock, which could cause an accident. Sudden braking will wear down tires and could cause malfunc- tions in other sections of the vehicle.
  • Page 187: Antilock Braking System (Abs)

    The ABS does not always shorten the braking distance. Do not depend too much on the system, but keep safe following dis- tances. CAUTION If you intend to install radio equipment, please contact an authorized MITSUBISHI FUSO dis- tributor or dealer beforehand.
  • Page 188 Even if this condition happens, the brakes work normally. If the warning lamp stays on, have the vehicle repaired by an authorized MITSUBISHI FUSO distributor or dealer as soon as possible. • EBD stands for “Electronic Brake force Distribu- tion”.
  • Page 189 7-12 Starting and driving Brake pedal operation Hold the brake pedal depressed as necessary even when the ABS is in operation. When the ABS is working, you may feel very slight or slow vibration through the brake pedal, but this does not indicate an abnormal condition.
  • Page 190: On Uphill And Downhill Roads

    7-13 On uphill and downhill roads 1 Uphill roads On manual transmission vehicles or vehicles with DUONIC system in manual shift mode, downshift early if the vehicle speed begins to drop to minimize the load on the engine. 2 Downhill roads •...
  • Page 191: On Rough Roads And In Bad Weather

    7-14 Starting and driving WARNING Except in an emergency, never apply the parking brake while the vehicle is moving since the vehicle could spin and/or overturn. • First decelerate the engine sufficiently before downshifting. In a vehicle with DUONIC system, shifting down will be prohibited by a safety device if the vehi- cle is driving fast.
  • Page 192 If the muffler strikes a rock or other obstacle, its catalyst or other internal elements may be damaged. Have it checked by an authorized MITSUBISHI FUSO distributor or dealer. • Avoid sudden steering and sudden braking on roads which are slippery from rain. Conditions are especially dangerous just after it begins to rain.
  • Page 193 Do not drive on flooded roads. If you unavoid- ably drive on a flooded road and water gets into the vehicle, immediately have the vehicle inspected by an authorized MITSUBISHI FUSO distributor or dealer. Water in the vehicle can cause a number of problems: •...
  • Page 194: Parking

    7-17 Parking WARNING • Park the vehicle on the flattest available surface. Avoid parking on slopes. If it is unavoidable to park the vehicle on a slope, do the following: Firmly apply the parking brake while fully depressing the brake pedal. On vehicles with DUONIC system, place the gearshift lever in the “P”...
  • Page 195 7-18 Starting and driving WARNING • Never leave lighters, cans of carbonated drink, and spectacles in the cabin when parking the vehicle in hot sunshine. The cabin will become extremely hot, so light- ers and other flammable items may catch fire and unopened drink cans (including beer cans) may rupture.
  • Page 196: Loading Cargo

    7-19 If the gearshift lever is moved to the “R” position while the engine is running, the buzzer sounds intermittently. Always stop the engine with the gearshift lever in the “P” position. CAUTION • Before stopping the engine, allow it to idle so the coolant temperature comes down.
  • Page 197 7-20 Starting and driving WARNING • When roping up cargo or covering it with a tarpaulin, make sure that neither the rope nor the end of the tarpaulin hang down between the cab and the cargo deck as a loosely hanging rope or tarpaulin could catch fire from the engine heat.
  • Page 198 8. Handling special equipment Power take-off switch ......................8-2 Dump truck ......................... 8-6 4WD system – FG models ....................8-12 Limited slip differential ..................... 8-18 Hill start assist system ..................... 8-20...
  • Page 199: Power Take-Off Switch

    Handling special equipment Power take-off switch <Vehicles with transmission PTO> CAUTION • While using the PTO, check that the indi- cator lamp is not flashing. If the PTO is used for a long time with the indicator lamp flash- ing, the engine output can change, resulting in an accident.
  • Page 200 causes the indicator to come on and a buzzer to sound a warning. Z21992 1 Controls and indicators PTO switch The PTO switch is used to engage and disen- gage the PTO. Multi-information display indicator • indicator is on when the PTO switch is used to engage the PTO.
  • Page 201 Handling special equipment 2 Manual transmission vehicles Engaging the PTO 1. Make sure the parking brake is applied. 2. Make sure the gearshift lever is in the neutral position. 3. Hold down the clutch pedal and start the engine. When the engine has warmed up, keep it idling.
  • Page 202 3 Vehicles with a DUONIC system Engaging the PTO 1. Make sure the parking brake is applied. 2. Make sure the gearshift lever is in the “P” posi- tion. 3. Hold down the brake pedal and start the engine. When the engine has warmed up, keep it idling. 4.
  • Page 203: Dump Truck

    Handling special equipment Dump truck <Dump truck> This section contains instructions for using a dump truck. For instructions on using the dump body equipment, please refer to the body manufacturer’s instruction manual. 1 Controls and indicators Z21001 PTO switch <Vehicles with a DUONIC system> This switch is used to turn on and off the PTO, which draws power from the transmission.
  • Page 204 Multi-information display indicators • In a manual transmission vehicle, placing the dump lever in the “up” position and engaging the transmission PTO cause the indicator to come on. • In a vehicle with a DUONIC system, turning on the PTO switch and engaging the PTO causes the indicator to come on.
  • Page 205 Handling special equipment • On a vehicle with an ISS (idling stop & start) system, be sure to press the ISS cutoff switch. Even if you do not press the cutoff switch, the ISS system does not activate while the PTO is operating. However, the ISS system may activate unexpectedly after the PTO is disconnected, which could lead to an unexpected accident.
  • Page 206 NOTE: If you wish to temporarily stop the dump body part- way while raising or lowering it, hold the lever between the “up” and “down” positions with the but- ton pressed. • Vehicles with a DUONIC system 1. Apply the parking brake while holding down the brake pedal.
  • Page 207 8-10 Handling special equipment NOTE: If you wish to temporarily stop the dump body in part-way while raising or lowering it, hold the lever between the “up” and “down” positions with the but- ton pressed. 5. The dump body will automatically stop when it reaches its highest position.
  • Page 208 8-11 Driving the vehicle CAUTION Never drive the vehicle with the dump body raised. Doing so could damage the dump body and result in an accident. • Make sure the dump body is fully down. • Make sure the dump lever is in the “down” posi- tion.
  • Page 209: 4Wd System - Fg Models

    8-12 Handling special equipment 4WD system – FG models Select the 2WD (rear-wheel-drive) mode or 4WD (all-wheel-drive) mode as necessary for the condi- tion of the road surface. The 4WD mode can be used for extra traction on rough road surfaces and on snow-covered road surfaces (in mountainous regions, for example).
  • Page 210 8-13 1 Location of control and indicator lamps Front drive switch 4WD indicator lamp Free-wheeling hub Z21993 Z19059 Front drive switch The front drive switch is used to select either the two-wheel drive (2WD) mode that uses only the two rear wheels as driving wheels or the four-wheel drive (4WD) mode in which the engine power is transmitted to all four wheels.
  • Page 211 8-14 Handling special equipment Selecting drive mode-transfer gear range combinations You can select any desired drive mode and transfer gear range combination from among those shown in the following table. Select the most suitable com- bination according to the driving conditions. Illumi- Mode-range nated...
  • Page 212 8-15 Free-wheeling hub • Even when the 4WD vehicle is running in the two-wheel drive mode with the engine power transmitted only to the rear wheels, the front wheels are always connected to the power train (differential, propeller shaft and transfer). The free-wheeling hub is a device to release the wheels from the power train to allow them to rotate freely, thus saving energy and improving...
  • Page 213 8-16 Handling special equipment • When turning a sharp corner on a dry pavement at a low speed in the 4WD mode, a condition resembling one that would occur during braking can develop. This condition called “sharp corner braking” is caused by the fact that the four tires are moving along circles of different radiuses and is a phenomenon limited to 4WD vehicles.
  • Page 214 After driving in water, promptly have the vehicle inspected by an authorized MITSUBISHI FUSO dis- tributor or dealer. • Choose a path where water is shallowest and drive slowly to avoid making waves.
  • Page 215: Limited Slip Differential

    Check for damage caused by stones, etc. • Check the brakes. If the brakes function poorly, have them checked by your nearest authorized MITSUBISHI FUSO distributor or dealer. • Grease the propeller shaft and also the front and rear suspension springs.
  • Page 216 8-19 NOTE: A vehicle with limited slip differential can be identi- fied by precautionary stickers near its driver’s seat and on the rear axle housing. The limited slip differential actions take place auto- matically, but you are recommended to pay atten- tion to the following points: •...
  • Page 217: Hill Start Assist System

    8-20 Handling special equipment Hill start assist system <Vehicles with hill start assist system> When you depress the brake pedal for a short stop on a slope, the hill start assist system automatically maintains the brake fluid pressure thus generated even after you release the brake pedal, holding the vehicle stopped.
  • Page 218 8-21 1 Replacing the fuses related with hill start assist system WARNING Be sure to set the starter switch to “LOCK” and turn off all other electric switches when- ever replacing fuses or high-current fuses. Replacing any fuses or high-current fuses while electric circuits are still live could dam- age related electric equipment.
  • Page 219 If an abnormal condition is indicated either by oper- ation or loss of operation of these lamps, press the “OFF” side of the hill start assist system main switch and have your vehicle inspected by an authorized MITSUBISHI FUSO distributor or dealer.
  • Page 220 8-23 3 How to use hill start assist system WARNING Be sure to take the following precautions when the hill start assist system is activated in case of accidental deactivation of the sys- tem, which would cause the vehicle to start moving and may cause an accident.
  • Page 221 8-24 Handling special equipment 4. Depress the brake pedal and wait until the indicator lamp (green) comes on without releas- ing the pedal. NOTE: The hill start assist system does not become active unless the brake pedal is kept depressed for longer than one second.
  • Page 222 8-25 4 How to deactivate hill start assist sys- Press the “OFF” side of the hill start assist system main switch. The lamp inside the switch will go out at the same time. CAUTION Avoid using the hill start assist system in the situations listed below because it may make it Z21997 difficult to control the vehicle.
  • Page 223 • If the warning lamp (amber) lights, first press the “OFF” side of the hill start assist system main switch and then have the vehicle inspected by an authorized MITSUBISHI FUSO distributor or dealer. Warning Condition Action to take warning...
  • Page 224 8-27 6 Adjusting the brake release timing of hill start assist system The timing at which the hill start assist system releases the brakes should be adjusted if you expe- rience any of the following conditions when the sys- tem is in operation: •...
  • Page 225 8-28 Handling special equipment 4. Press the “ON” side of the hill start assist sys- tem main switch If you press the main switch, the indicator lamp comes on. Z22037 5. Fully depress the brake pedal and then release the parking brake. Check that the indicator lamp (green) comes on.
  • Page 226 If this condition happens, depress the clutch pedal as far as it goes. If the brakes are still not released, have the vehicle inspected by an authorized MITSUBISHI FUSO distributor or dealer.
  • Page 227 9. Heating and air conditioning Front air outlets ........................9-2 Rear air outlets ........................9-3 Manual air conditioner ......................9-4 Fully automatic air conditioner ..................9-10 Heater ..........................9-17 Rear air conditioner ......................9-21...
  • Page 228: Front Air Outlets

    Heating and air conditioning Front air outlets Z20951 1 Adjusting the airflow direction • Adjust the up/down direction of airflow from each outlet as desired by moving up or down the knob or fin • Adjust the left/right direction of airflow from each outlet as desired by pressing the right or left side of the outlet.
  • Page 229: Rear Air Outlets

    Rear air outlets <Vehicles with rear air conditioner> 1 Air outlets in vehicle equipped with rear air conditioner Z08884 2 Adjusting the airflow direction • Adjust the left/right airflow direction from each outlet as desired by moving the knob to the left or right.
  • Page 230: Manual Air Conditioner

    • Do not release refrigerant into the atmosphere. When necessary because of servicing or scrap- ping of the vehicle, consult the nearest autho- rized MITSUBISHI FUSO distributor or dealer in order to have the refrigerant properly removed.
  • Page 231 1 Control panel Z22312 Mode selector dial Fan speed dial Temperature adjustment dial Air selector switch Air conditioner switch Fan speed dial Fan speed dial allows you to select 4 fan speeds. Select the desired speed. 0: Turned off 1: Breeze 2: Weak 3: Medium 4: Strong...
  • Page 232 Heating and air conditioning Temperature adjustment dial Turn the dial in the direction of arrow to increase the air temperature and in the direction of arrow to reduce it. Z22313 Air selector switch Pressing the air selector switch allows you to toggle the setting between recirculation of inside air and introduction of outside air.
  • Page 233 Air conditioner switch Pressing the air conditioner switch activates the air conditioner, which has cooling and dehumidifying functions. The indicator lamp in the switch comes on at this time. Pressing the air conditioner switch once more stops the air conditioner. NOTE: •...
  • Page 234 Heating and air conditioning • For airflow toward the feet and toward the windshield Place the mode selector dial in the position. Z22319 • For airflow toward the windshield Place the mode selector dial in the position. Z22320 2 Using the controls To heat the cab Place the mode selector dial in the position or...
  • Page 235 To defog the windshield Place the mode selector dial in the position. If you wish to defog the windshield quickly, use the fan speed dial to select the maximum fan speed and use the temperature adjustment dial to select the maximum temperature. Z22325 To ventilate the cab Press the air selector switch to select outside air,...
  • Page 236: Fully Automatic Air Conditioner

    • Do not release refrigerant into the atmosphere. When necessary because of servicing or scrapping of the vehicle, consult the nearest authorized MITSUBISHI FUSO distributor or dealer in order to have the refrigerant properly removed.
  • Page 237 9-11 Z21054 Air outlet selector dial Air volume adjustment dial Temperature adjustment dial Air selector switch Air conditioner switch 1 Using the air conditioner automatically 1. Set the air volume adjustment dial to “AUTO”. Z21055...
  • Page 238 9-12 Heating and air conditioning 2. Set the desired temperature using the tempera- ture adjustment dial. You can adjust the set temperature to a value between 20°C and 30°C. Z21056 3. Set the air outlet selector dial to “AUTO”. The air outlet (excluding ), air vol- ume, “ON”...
  • Page 239 9-13 2 Using the air conditioner manually • Operate each dial as desired. Even during automatic (AUTO) operation, the operated function will take priority. • Functions other than the operated one will be controlled automatically. • To stop operation, set the air volume adjustment dial to OFF.
  • Page 240 9-14 Heating and air conditioning Changing the air volume To increase the air volume, turn the air volume adjustment dial to the right, and to reduce the air volume, turn the dial to the left. : Strong : Weak Z21061 Dehumidifying and air conditioning Pressing the air conditioner switch activates the air conditioner, which has cooling and dehumidifying...
  • Page 241 9-15 • Blowing air toward your upper body and feet Z21064 • Blowing air toward your feet Z21065 • Blowing air toward your feet and the wind- shield Z21066 • Blowing air toward the windshield Z21067...
  • Page 242 9-16 Heating and air conditioning Stopping all operations Set the air volume adjustment dial to OFF. Z21068 3 Cleaning the air filter Clean the air filter every 6 months. A dust clogged air filter may cause a poor air condi- tioning performance and blower motor malfunction.
  • Page 243: Heater

    9-17 Heater <Vehicles with heater> NOTE: The heater uses heat produced by the engine cool- ant. Warm air is, therefore, not available until the coolant temperature becomes sufficiently high. Z21999 1 Control panel Mode selector dial Fan speed dial Temperature adjustment dial Air selector switch...
  • Page 244 9-18 Heating and air conditioning Fan speed dial Fan speed dial allows you to select 4 fan speeds. Select the desired speed. 0: Turned off 1: Breeze 2: Weak 3: Medium 4: Strong Z21037 Temperature adjustment dial Turn the dial in the direction of arrow to increase the air temperature and in the direction of arrow to reduce it.
  • Page 245 9-19 Mode selector dial Use the mode selector dial to select outlets as desired. • For airflow toward the upper body Place the mode selector dial in the position. Z22316 • For airflow toward the upper body and toward the feet Place the mode selector dial in the position.
  • Page 246 9-20 Heating and air conditioning • For airflow toward the windshield Place the mode selector dial in the position. Z22320 2 Using the controls To heat the cab Place the mode selector dial in the position or in the position. Z22001 For cool airflow toward the head and warm airflow toward the feet...
  • Page 247: Rear Air Conditioner

    Since charging the system with this refrigerant requires a method different from the conven- tional method, be sure to contact your nearest authorized MITSUBISHI FUSO distributor or dealer if your system needs to be serviced.
  • Page 248 Do not release refrigerant into the atmosphere. When necessary because of servicing or scrap- ping of the vehicle, consult the nearest autho- rized MITSUBISHI FUSO distributor or dealer in order to have the refrigerant properly removed. • Both the front and rear air conditioning systems use a common cooling unit.
  • Page 249 9-23 Mode selector buttons Use the mode selector buttons to select outlets as desired. • For airflow toward the upper body Press the mode selector button. Z08890 • For airflow toward the upper body and toward the feet Press the mode selector button.
  • Page 250 9-24 Heating and air conditioning • For airflow toward the feet Press the mode selector button. Z08892 Fan speed selector buttons These buttons allow you to select 3 fan speeds. When a button is pressed, the lamp in that button comes on.
  • Page 251 9-25 2 Using the controls Heating Warm air is directed toward your feet during the heating operation. 1. Turn ON the power switch 2. Select a comfortable temperature by sliding the temperature control lever 3. Press a mode selector button –...
  • Page 252 9-26 Heating and air conditioning Dehumidifying The air conditioner cools the air for dehumidifica- tion, and warms it again with a heater before it is released through the outlets. Use this mode of operation when the air feels too humid, for example, in rainy weather. 1.
  • Page 253 10-1 10. Interior equipment and accessories AM/FM radio ........................10-2 AM/FM radio and CD player ..................10-11 Using the radio ....................... 10-34 Cigarette lighter ......................10-34 Ashtrays ......................... 10-36 Coat hooks ........................10-37 Sun visors ........................10-37 Interior lamp ........................10-38 Step lamp ........................
  • Page 254: Am/Fm Radio

    MITSUBISHI FUSO distributor or dealer. 1 Controls and functions Power switch/volume control knob/balance con-...
  • Page 255 10-3 Power switch/volume control knob/bala- nce control knob • The radio is turned on or off every time the knob is pressed. A radio station frequency appears in the display when the radio is turned on and five seconds later, it is replaced by a time-of-day dis- play.
  • Page 256 10-4 Interior equipment and accessories Alarm button It is possible to have an alarm sound at a user- selected time. • Setting the alarm 1. Press the alarm button for at least two seconds. A beep will be emitted, and the time indication mark will start flashing on the display.
  • Page 257 10-5 Channel selection button Press this button. The radio will tune in to one of the stations programmed in memory. The station’s fre- quency and the number of the associated channel are indicated in the display. Z11566 Tuning buttons • Every time either button is pressed for a period shorter than one-half second, the frequency changes while being indicated in the display.
  • Page 258 10-6 Interior equipment and accessories Band selector button • The radio can receive broadcasts at frequencies within four frequency bands: two AM bands (AM1, AM2) and two FM bands (FM1, FM2). The selected band is indicated in the display. • Every time the band selector button is pressed for a period shorter than two seconds, the reception mode changes from AM to FM, and...
  • Page 259 10-7 • Programming by use of MEMO button 1. Select a desired AM band (AM1 or AM2) or FM band (FM1 or FM2) by pressing the band selec- tor button. Z11570 2. Use the tuning or scan-tuning button to tune the radio to a desired station.
  • Page 260 10-8 Interior equipment and accessories 5. Press the MEMO button to program the station into memory. Z11574 • Automatic programming by use of AS button 1. Select a desired AM band (AM1 or AM2) or FM band (FM1 or FM2). Z11575 2.
  • Page 261 10-9 1.11 Display Time-of-day/frequency This area normally displays the time-of-day. When the radio is turned on or an automatic tun- ing button is pressed, a radio station frequency appears in this area for approximately five sec- onds. When the radio is turned off, only the time-of-day is displayed.
  • Page 262 10-10 Interior equipment and accessories • Scan-tuning button • Channel selection button 5. Adjust the balance of sound level between the right and left speakers with the power switch/ volume control knob/balance control knob and the bass and treble with the tone control knob. 6.
  • Page 263: Am/Fm Radio And Cd Player

    10-11 Setting the time by radio time signal 1. Press the band selector button for two or more seconds; a short beep will be heard and the time-of-day display will start flashing. Z11564 Z11578 2. Press the MEMO button simultaneously with a radio time signal.
  • Page 264 10-12 Interior equipment and accessories CAUTION • Do not put coins or any other objects in the disc slot of the CD player. • Press the buttons gently; pressing them roughly could cause system malfunctions. Also, avoid touching the display screen (LCD).
  • Page 265 10-13 • New CDs may have rough inner and/or outer edges (formed by excess material during pro- duction). CDs with rough edges may not be inserted into the player or may cause the repro- duced sound to skip. If you find any roughness on the edges of a new CD, remove it using a ballpoint pen or other appropriate object before inserting it into the player.
  • Page 266 10-14 Interior equipment and accessories • File specifications MPA: 8 – 320 kbps Bit rate WMA: 64 – 161 kbps (VBR) MPEG-1 LAYER2/3: 32, 48, 44.1 (kHz) Sampling frequency MPEG-2 LAYER2/3: 16, 22.05, 24 (kHz) MPEG-2.5 LAYER3: 8, 141.025, 12 (kHz) Format ISO/IEC 11172-3.13818-3 Maximum number of layers of directory...
  • Page 267 10-15 • If a CD concurrently contains music CD (CD- DA) data and MP3/WMA files, only the data that is first detected is reproduced. If such a CD is played, abnormal reproduction may result, including no sound. • When a VBR encoded file is played back, the system may not display the correct playing time.
  • Page 268 10-16 Interior equipment and accessories 2 Some advice on use of CDs Power/volume knob SOUND button Display Volume/adjustment mode indication Z21760 Volume • Use the power/volume knob to adjust the vol- ume. • Press the knob to turn on the audio system. Give the knob a long press to turn off the sys- tem.
  • Page 269 10-17 Adjusting the tone and fade/balance Use both the “SOUND” button and power/volume knob to adjust the tone of the sound and the fader (frond-rear audio level balance)/balance (right-left audio level balance). 1. Press the “SOUND” button to select the desired adjustment mode.
  • Page 270 10-18 Interior equipment and accessories • Adjustment modes Display Adjustable Adjustment mode Description indication range If the displayed number has a minus sign, bass tone is de-emphasized as the number increases; bass tone is Bass tone adjustment BASS –5 to +5 emphasized if the number has a plus sign.
  • Page 271 10-19 3 Radio “AM/FM” button (FM1/FM2/AM1/AM2 selec- tor button) “ ” and “ ” tuning buttons Scan search button “PS/AS” button (automatic tuning/memory button) Preset buttons Z21761 To listen to the radio 1. Extend the antenna. P. 10-34 2. With the starter switch in the “ACC” or “ON” position, press the power/volume knob or the “AM/FM”...
  • Page 272 10-20 Interior equipment and accessories • To tune to a preset station, use either of the fol- lowing methods: • Press one of the preset buttons “1” to “6”. • Press the “PS/AS” button. The radio will automatically tune to a preset station and receive signals from the station for 10 sec- onds before tuning to the next preset station.
  • Page 273 10-21 Programming stations to preset buttons • Manual programming 1. Select the desired band from FM1, FM2, AM1 and AM2 using the “AM/FM” button. Z21762 Z11564 2. Make the frequency of your desired station appear on the display by using the “ ”...
  • Page 274 10-22 Interior equipment and accessories • Automatic programming 1. Select the desired band from FM1, FM2, AM1 and AM2 using the “AM/FM” button. 2. Give the “PS/AS” button a long press. The radio will start automatic tuning. Each time the radio tunes to a station with good reception, the station is automatically programmed to a preset button.
  • Page 275 10-23 4 CD player Z21766 “CD” button Disc slot Display Disc eject button Upward track search button/fast forward but- Downward track search button/fast reverse button “DISP” button (display selector button) Upward folder search button (MP3/WMA) Downward folder search button (MP3/WMA) Directory button (MP3/WMA) Random play button Repeat button...
  • Page 276 10-24 Interior equipment and accessories Playing a CD 1. Insert the CD into the disc slot with the labeled surface facing up. 2. The CD player will automatically turn on and start playback. • In the case of a music CD, the track number and the playing time are displayed.
  • Page 277 10-25 Basic operations • Fast forwarding/fast reversing • Press the “ ” or “ ” tuning button for as long as necessary. Rapid disc reading con- tinues forward or backward until the button is released. : Press this button for fast forwarding. : Press this button for fast reversing.
  • Page 278 10-26 Interior equipment and accessories Repeating the music programs in a folder (MP3/WMA file CDs) • Press the “4” preset button. • The display will show “DIR”. • Pressing the same button again cancels the repeated playback mode. Z21084 Playing the tracks in random order •...
  • Page 279 10-27 Scan search playback The player plays back the first 10-second part of each track one after another. This function is useful for finding your favorite piece of music. • Press the “1” preset button. • The display shows “INT”, and the player starts playing the first 10-second part of each of the next and following tracks one after another.
  • Page 280 10-28 Interior equipment and accessories NOTE: To protect the disc from dust or other contamination, the disc is drawn back inside the player automati- cally if it is left in the ejected state for 10 seconds. Automatic playback does not start in this case. 5 Clock Power/volume knob “DISP”...
  • Page 281 10-29 Setting the clock 1. Give the “DISP” button a long press while the display is showing the time of day. A short beep will sound, and the hour part of the time display will start flashing. Z21847 2. Adjust the hour by turning the power/volume knob.
  • Page 282 10-30 Interior equipment and accessories 5. Press the power/volume knob to complete the clock setting. The original display will resume about 5 sec- onds later. Z21093 6 Alarm If you set the alarm to the desired time, a buzzer will sound at the preset time.
  • Page 283 10-31 3. Adjust the hour by turning the power/volume knob. Clockwise: The hour increases. Counterclockwise: The hour decreases. Z21096 4. Press the “DISP” button. A short beep will sound, and the minute part of the time display will start flashing. Z21850 5.
  • Page 284 10-32 Interior equipment and accessories Activating the alarm • Giving the “ALARM” button a long press acti- vates (arms) the alarm; giving another long press deactivates (disarm) the alarm. A short beep sounds every time the alarm is activated or deactivated.
  • Page 285 10-33 7 Audio system problems, probable causes and actions • General problems Symptom Probable cause Action System pro- • The mute is turned on. • Turn off the mute. duces no • Fader adjustment is inappropriate. • Adjust the fader appropriately. sound.
  • Page 286: Using The Radio

    10-34 Interior equipment and accessories Using the radio The radio (optional) can be used with the starter switch in the “ON” position or “ACC” position. CAUTION Using the radio for an extended period without Z22005 the engine running could drain the battery. •...
  • Page 287 If the cigarette lighter stops working prop- erly, stop using it and have it fixed immedi- ately nearest authorized MITSUBISHI FUSO distributor or dealer. • Do not leave your vehicle with the ciga- rette lighter pushed in. Doing so could result in a fire.
  • Page 288: Ashtrays

    10-36 Interior equipment and accessories Ashtrays Remove and empty the ashtrays when they become full. WARNING • Be sure to put out cigarettes and match- sticks before putting them in the ashtrays. Close ashtrays completely. Leaving an ashtray open could cause a fire, as the heat from cigarettes or matchsticks may ignite things in the ashtray.
  • Page 289: Coat Hooks

    10-37 2 Rear ashtray in Crew-cab model • Pull the lid of the ashtray toward you for use. • When you wish to empty the ashtray, push down the spring and pull the ashtray out toward you. • To refit the ashtray, insert its bottom into the groove then hold down the spring and push the ashtray into place.
  • Page 290: Interior Lamp

    10-38 Interior equipment and accessories Interior lamp The interior lamp(s) can be used with the starter switch in any position. WARNING Do not leave the interior lamp or spot lamps lit while driving. Otherwise, the light reflected by interior surfaces will form images on the windshield which will disturb your forward vision, increasing the risk of an accident.
  • Page 291: Step Lamp

    10-39 If one of these switches is pressed, the spot lamp on the side of the pressed switch comes on. The lamp goes out when the switch is pressed again. 3 Rear interior lamp – Crew-cab models • “ON” position The lamp is illuminated regardless of the door positions.
  • Page 292: Fluorescent Lamp

    10-40 Interior equipment and accessories Fluorescent lamp <Vehicles with fluorescent lamp> The fluorescent lamp can be used with the starter switch in any position. CAUTION Leaving an fluorescent lamp illuminated for a Z22007 long time with the engine not running can drain the battery to such an extent that the engine cannot be started.
  • Page 293: Small Article Compartments

    10-41 Z22008 Small article compartments WARNING Do not use the console and tray to hold items that are prone to rolling while the vehicle is moving. Such items could create a hazard by impeding driving. CAUTION Do not splash water on the glove compartment and tray , and do not put wet objects in them.
  • Page 294 10-42 Interior equipment and accessories WARNING Do not use the overhead shelf to hold items that are heavy and/or prone to rolling. Such items could fall down and cause injuries as the vehicle starts and stops moving. Vertical compartment Hook <Vehicles with center tray> Z08849 Door pocket Seatback pocket...
  • Page 295 If you spill a drink or water over electrical devices, have your vehicle inspected by your nearest authorized MITSUBISHI FUSO dis- tributor or dealer. Center tray with magazine rack <Vehicles with center tray with magazine rack>...
  • Page 296 10-44 Interior equipment and accessories Key-locked glove compartment <Vehicles with key-locked glove compartment> Lock Unlock Z21035 Tray <Vehicles with tray> Box with lid (2DIN) Pocket...
  • Page 297 11-1 11. In cold weather Coolant ..........................11-2 Engine oil ......................... 11-2 Fuels ..........................11-2 ® When parking the vehicle after replenishing the AdBlue ..........11-3 Other recommendations for cold weather operation ............11-3 Installing tire chains ......................11-4...
  • Page 298: Coolant

    However, for added safety, it is recommended that you have your nearest authorized MITSUBISHI FUSO distribu- tor or dealer check that the coolant has a proper concentration of the additive before winter begins.
  • Page 299: When Parking The Vehicle After Replenishing The Adblue

    Special lubricants/hydraulic fluids must be used in cold regions where the ambient temperature could drop below –25°C. For details, consult your nearest authorized MITSUBISHI FUSO distributor or dealer. • Use the windshield washer fluid containing addi- tive at a concentration suitable for the cold weather.
  • Page 300: Installing Tire Chains

    11-4 In cold weather • Do not apply the parking brake in extremely cold conditions that could cause it to freeze up and become impossible to release. In such condi- tions, take the following steps: 1. Stop the vehicle and pull the parking brake lever.
  • Page 301 11-5 • When you use tire chains, be sure to install them without any slack. • When fitting tire chains, refer to the instruc- tions supplied with them. • Drive at low speeds, desirably at speeds lower than 30 km/h, when chains are installed on wheels.
  • Page 302 11-6 In cold weather 4. Pull the middle chain as far as possible and connect its hook. 5. Pull both ends of outside chain as far as pos- sible and connect hook Z11191 6. Ensure that hooks are flat on the tire sidewalls.
  • Page 303 12-1 12. Simple inspection and service General precautions for servicing the vehicle ..............12-2 Onboard tools ........................12-4 To reach the access opening ..................12-6 Tilting the cab ........................12-7 Pre-operational checks ....................12-13 Greasing ........................12-22 Oils and fluids ........................ 12-26 Filter elements .......................
  • Page 304: General Precautions For Servicing The Vehicle

    12-2 Simple inspection and service General precautions for servicing the vehicle • Be sure to stop the engine and remove the starter key. • Set the parking brake firmly and place the gear- shift lever in the neutral position (manual trans- mission vehicles) or the “P”...
  • Page 305 • Always use MITSUBISHI genuine parts for replacements such as filters or filter ele- ments. Also, oil and grease should be those recommended by MITSUBISHI FUSO TRUCK & BUS CORPORATION. P. 14-3 • The muffler contains a catalytic converter and a ceramic filter.
  • Page 306: Onboard Tools

    12-4 Simple inspection and service • The urea dosing system continues to oper- ate for about 2 minutes after the starter switch has been put in the “LOCK” position. Wait for at least 2 minutes before discon- necting the battery and electrical system connectors in order to carry out an inspec- tion, maintenance and so on.
  • Page 307 12-5 NOTE: Onboard tools are different according to models. Tool bag Spanners (set of two) Screwdriver Pliers Socket wrench (for wheel nuts) Wrench handle (for wheel nut wrench and hydraulic jack) Spare tire handle (for removal and installation of spare tire) <Other than the following vehicles> Spare tire handle (for removal and installation of spare tire) <Standard width single-cab models (excluding FEA0)>...
  • Page 308: To Reach The Access Opening

    12-6 Simple inspection and service To reach the access opening <Vehicles with access opening> 1 Engine access opening There is an opening under the assistant driver’s seat which provides access to the engine for inspection and servicing. Uncover and cover the opening as follows: •...
  • Page 309: Tilting The Cab

    12-7 2 Power steering fluid and engine coolant level inspection opening In front of the rear seat, there is an opening for inspecting and replenishing the power steering fluid and engine coolant. Uncover and cover the opening as follows: 1. Remove the cover 2.
  • Page 310 12-8 Simple inspection and service 1 Preparation WARNING • Before tilting the cab, stop the vehicle on level ground and stop the engine. • Before tilting or lowering the cab, make sure that the area around the cab is clear of people and obstructions.
  • Page 311 12-9 • In a manual transmission vehicle, place the gearshift lever in neutral. In a vehicle with DUONIC system, place the gearshift lever in the “P” position. • Remove water or other liquids from inside the cab before tilting. Also remove from the cup holders any beverage that has an open lid.
  • Page 312 12-10 Simple inspection and service 3. Hold the tilt grip and raise the cab until the end of cab stay engages with the notch of the lock lever . The cab is secured when they are engaged. Z16404 4. Still holding the tilt grip, insert the stopper into the notch of the lock lever.
  • Page 313 12-11 1. Release the stopper and retain it in the clip Z11913 2. Hold the tilt grip to support the cab. Lift the lock lever and fold the cab stay WARNING • When you have unlocked the cab stay, immediately move your hands away from the lever.
  • Page 314 If incomplete locking still exists, never drive the vehicle and contact your nearest authorized MITSUBISHI FUSO distributor or dealer. 1. Confirm that the latch is fully engaged with the pin .
  • Page 315: Pre-Operational Checks

    12-13 Pre-operational checks Be sure to perform the pre-operational checks for the items listed below at the start of each day’s operation in order to ensure safe and comfortable driving. If you find anything unusual which you are unable to repair yourself, you should have this cor- rected at your nearest authorized MITSUBISHI FUSO distributor or dealer before operating the vehicle.
  • Page 316 12-14 Simple inspection and service Coolant level Check that the coolant level is between the “FULL” and “LOW” marks on the reservoir tank. P. 12-64 Z15730 Air cleaner element condition Check that the dust indicator’s window shows a red signal. P.
  • Page 317 12-15 Leakage of coolant, fuel and oil Check the underneath of the vehicle for any sign of leakage. Z10751 V-belt tension and damage Push the belt at either of the locations indicated by the arrows to check that the tension is appropriate. Also, check the belt for damage.
  • Page 318 12-16 Simple inspection and service Parking brake lever stroke Check that the parking brake lever stroke is 7 to 9 notches when the lever is pulled with a force of 294 N (30 kgf). P. 12-77 Z10681 Service brake pedal Make sure that the brake pedal has 0.1 to 3 mm free play when pressed by finger.
  • Page 319 12-17 Steering wheel free play Lightly turn the steering wheel both when the engine is turned off and when it is idling and check that the free play of the steering wheel conforms to the following specifica- tions. Front independent 20 mm suspension or less...
  • Page 320 12-18 Simple inspection and service Defroster Make sure that warm air blows properly onto the windshield. P. 9-17 Z22325 Lighting system Make sure that each lamp lights up or flashes properly. Check lamp lenses for dirt and damage. P. 12-116 Z22014 Gauge, warning/indicator lamp opera- tion...
  • Page 321 12-19 Door locks Push down the lock knob and verify that the door does not open even when the inner handle is operated. Z12703 3 While walking around the vehicle Z22018 Wheels and tires Check the disc wheels for cracks and other damage.
  • Page 322 12-20 Simple inspection and service Suspension springs Check for broken springs and tilt of vehicle body toward either side. Z10753 Spare tire stowage condition Make sure that the spare tire carrier is free from damage and the tire is held securely on the carrier.
  • Page 323 12-21 Battery fluid level Check that the battery fluid level is between the “UPPER” and “LOWER” level lines on the sides of the battery case. P. 12-103 Z15361 4 While driving at slow speeds Perform the following checks while driving in a safe place at speeds lower than 20 km/h.
  • Page 324: Greasing

    12-22 Simple inspection and service Greasing 1 Grease nipples Remove all dust and dirt from the grease nipples before using them. Always use the recommended grease. CAUTION Wipe away any grease that sticks to wires or rubber hoses and any grease that overflows from the grease nipples.
  • Page 325 12-23 <FG> Z22021...
  • Page 326 12-24 Simple inspection and service Z21152 Z09226 Z09227 Z09228 Grease nipple Dust plug hole Z16543 Z09498 Recommended lubricant: Chassis grease NLGI No.1 (Li soap) Rear spring pin, front (2 points each on both sides) Rear spring pin, rear (4 points each on both sides) King pin bearing (4 points in total on both sides) <Rigid leaf suspension models>...
  • Page 327 12-25 Recommended lubricant: Wheel bearing grease NLGI No.2 (Li soap) Propeller shaft universal joint Supply grease until it emerges from the dust covers (four places) on the universal joint. Propeller shaft slip joint Supply grease until it emerges from the slip joint dust plug hole.
  • Page 328: Oils And Fluids

    12-26 Simple inspection and service 2 Door hinge (total six places on right and left doors, 12 places on Crew-cab mod- els) Every 30,000 km or Greasing intervals 12 months The first door hinge greasing during the run-in period should be performed at the first 5,000 km. Z21153 Recommended lubricant: Chassis grease...
  • Page 329 12-27 CAUTION • If the warning is displayed, replace the engine oil as soon as possible. • If the warning and warning (amber) are displayed alternately, replace the engine oil immediately. If the same oil is used even after the warning, the engine may suffer vari- ous problems, including uncontrolled rev- ving of the engine in an extreme case.
  • Page 330 12-28 Simple inspection and service Check NOTE: • Check the engine oil level with the vehicle parked on a level place and the engine stopped. A correct engine oil level cannot be determined when the vehicle is tilted, or if the engine is run- ning or the time after stopping the engine is too short.
  • Page 331 You must reset the engine control unit every time after replacing the engine oil. See 1.4 “Resetting the engine control unit” for details of the method. If you cannot do it yourself, have it done by an authorized MITSUBISHI FUSO distributor or dealer.
  • Page 332 12-30 Simple inspection and service 1. Do either of the following. • Tilt the cab. P. 12-7 • Uncover the inspection opening under the assistant driver’s seat. P. 12-6 If your vehicle’s cab cannot be tilted, uncover the engine inspection opening. 2.
  • Page 333 12-31 10. Let the engine idle allowing oil to circulate throughout the engine parts. Then, stop the engine and wait for more than 10 minutes before checking the oil level again. Also check for pos- sible oil leaks. 11. After adding oil to the correct level, ensure that the drain plug, oil filler cap and oil level gauge are securely installed.
  • Page 334 Quantity required 2.0 liters Check, addition, and replacement Have the clutch control fluid checked, added, or replaced by an authorized MITSUBISHI FUSO dis- tributor or dealer. 3 Transmission gear oil <Including vehi- cles with DUONIC system> Every 60,000 km or...
  • Page 335 12-33 Quantity required: Approx. 3.5 liters Plus approx. 0.2 liters for vehi- Quantity cle with standard PTO, or plus required approx. 0.3 liters for vehicle with large-capacity PTO Replacement 1. Place a container under the drain plug 2. Remove inspection plug and drain plug to let the oil flow out.
  • Page 336 12-34 Simple inspection and service 5. Add oil through the inspection plug hole until it reaches the opening of the hole. Put your finger straightly into the inspection plug hole after one minute has passed, and check that the oil surface reaches the opening of the hole 6.
  • Page 337 12-35 Replacement 1. Place a container under the drain plug 2. Remove inspection plug and drain plug let the oil flow out. WARNING The gear oil is extremely hot immediately after the vehicle has been operated. Take care to avoid being scalded when draining Z12521 hot oil.
  • Page 338 12-36 Simple inspection and service 5 Differential gear oil Every 60,000 km or Replacement intervals 24 months Recommended oil: Gear oil Viscosity Classification Atmospheric SAE viscosity temperature number Below 40°C API GL-5 Above 40°C CAUTION • Use oil conforming to GL-5, SAE140 if the vehicle is to be driven under heavy load con- ditions as for example driving up long uphill grades.
  • Page 339 12-37 Quantity required: Destination Model Quantity FEA21 FEB21 Approx. 2.7 liters FEA61 Australia/ FEB51 Zealand Front Approx. 2.2 liters FGB71 Rear Approx. 4.5 liters Others Approx. 4.5 liters Others Approx. 4.5 liters Hong Kong FEA21 Approx. 2.7 liters FEA01 Approx. 2.2 liters FEB21 Approx.
  • Page 340 At the time of Inspection intervals pre-operational check Replacement intervals Every 24 month Have the brake fluid replacement performed by your nearest authorized MITSUBISHI FUSO distrib- utor or dealer. Recommended fluid: Brake fluid SAE J1703 FMVSS No.116, DOT3 NOTE: With a manual transmission vehicle, the brake fluid...
  • Page 341 12-39 WARNING • Be sure to use the recommended brake fluid. • Use only one brand of recommended brake fluid. Mixing of different brands or types of fluid will change the properties of the fluid possibly resulting in a lower fluid boiling point and damaged brake compo- nents.
  • Page 342 If you see foreign matter in the reservoir tank, have the reser- voir tank inspected and cleaned by your nearest authorized MITSUBISHI FUSO distributor or dealer. NOTE: warning lamp is illuminated when the brake fluid level drops below the “MIN” line.
  • Page 343 12-41 7 Power steering fluid Every 50,000 km or Replacement intervals every 12 months Have your nearest authorized MITSUBISHI FUSO distributor or dealer replace the fluid. Recommended fluid: Automatic transmission fluid DEXRON II or DEXRON III type CAUTION When adding power steering fluid, be sure to use fluid of the same brand as the existing fluid.
  • Page 344 “MAX” and “MIN” lines, it is acceptable. Also, check whether the power steering fluid is dirty. If it is dirty, have it replaced by an authorized MITSUBISHI FUSO distributor or dealer. 7. If the fluid level is below the “MIN” line, clean the Z21413 reservoir tank’s cap...
  • Page 345: Filter Elements

    12-43 Filter elements 1 Oil filter replacement Every 30,000 km Replacement intervals or every 12 months CAUTION • Oil filter element must not be cleaned and reused. Always replace the filter element with a new one. • Replace the oil filter element simultaneously with engine oil change.
  • Page 346 12-44 Simple inspection and service 4. Tilt the cab. P. 12-7 With a Crew-cab model, uncover the engine inspection opening. P. 12-6 5. Clean the area surrounding the oil filter case to prevent dirt from entering the new filter element. 6.
  • Page 347 12-45 13. Install a new air bleeder plug to the oil filter case. Use a new air bleeder plug provided with a new element. 1.5 ± 0.6 N·m Tightening torque (0.15 to 0.06 kgf·m) If the engine oil is replaced, add the necessary quantity of engine oil.
  • Page 348 If you do not have the special tool, please contact an autho- rized MITSUBISHI FUSO distributor or dealer. • Be careful not to damage the filter case, as this could cause fuel leakage.
  • Page 349 12-47 CAUTION • Fuel filter element must not be cleaned and reused. • Always replace with a new, genuine fuel filter element. Do not use the filter element beyond the recommended replacement inter- vals. Failure to observe these may damage the fuel injection system.
  • Page 350 12-48 Simple inspection and service The fuel filter of your vehicle is installed at either location shown in the figure. Z21188 1. Make sure that the parking brake is firmly applied. 2. Chock the wheels. 3. Clean the area around the filter to prevent dirt from contaminating the new filter element when it is installed later.
  • Page 351 12-49 6. Disconnect the sensor connector . Do this after pulling up the connector’s lock knob then pulling out the top part of the connector. Z21455 7. Disconnect the connector from the fuel filter case . Do this by pulling the bottom part of the connector toward you to release the lock then pulling the connector directly upward.
  • Page 352 12-50 Simple inspection and service 11. Install a new, genuine filter element into the filter case as shown in the illustration, paying atten- tion to its direction. Insert the filter element in a straight line. CAUTION • Install the fuel filter case carefully so as not to twist or damage the O-ring.
  • Page 353 12-51 3 Air cleaner cleaning and replacement Checking the air cleaner element At the time of condition with dust pre-operational check indicator intervals Every 30,000 km or Replacement intervals every 12 months WARNING When cleaning air cleaner element, wear gog- gles and a mask to protect your eyes and res- piratory organs from dust.
  • Page 354 12-52 Simple inspection and service • Checking the air cleaner element condition with dust indicator Check the dust indicator once a week. The dust indicator is located near the air cleaner. If the indicator’s window shows a red signal, the air cleaner element is clogged.
  • Page 355 12-53 <Type 1> The air cleaner is located in the position as shown. • Removal 1. Remove the clamps (4 places). 2. Remove the air cleaner case , cover element Z22297 • Installation Perform installation in the reverse order of removal. Make sure the protrusion of the air cleaner case is on the opposite side of the protrusion...
  • Page 356 12-54 Simple inspection and service <Type 2> • Removal 1. Undo the two clamps and then pull the cover toward the clamps to remove it. Z22467 2. Move the lock lever in the air cleaner element case to the “UNLOCK” position. Z21180 3.
  • Page 357 12-55 • Installation 1. Insert the air cleaner element into the air cleaner element case in a straight line. 2. Move the lock lever in the air cleaner element case to the “LOCK” position. Z21182 3. Install the cover on the case by inserting the projections on the cover into the holes the case and then fasten the clamps.
  • Page 358 12-56 Simple inspection and service <Type 1> 1. Blow compressed air evenly onto the entire sur- face from the grill side of the element to remove dust. Z22300 2. Shine light from the grill side of the element to check for escaping light. Also check the gasket for cracks and damage.
  • Page 359 12-57 2. Put a light on the gasket side of the air cleaner element to check that there are no holes that allow light to leak in the element. Also check the gasket for cracks or other damage. Z21185 3. Clean the inside of the case and cover with a clean cloth.
  • Page 360: Draining Water From Fuel Filter

    12-58 Simple inspection and service Draining water from fuel filter If the warning is indicated, there is water in the fuel filter in an amount exceeding the limit. Drain the water as follows: WARNING • Fuel is highly flammable and should be kept away from hot objects and open flames owing to the risk of fire or explo- sion.
  • Page 361 12-59 4. Using pliers or other suitable tool, slightly turn the fuel filter’s drain plug counterclockwise to let water inside the filter drain out. 5. If only fuel starts flowing out, tighten the drain plug by turning it clockwise. Tightening torque 1.5 N·m (0.15 kgf·m) 6.
  • Page 362: Engine Coolant - Check And Replacement

    12-60 Simple inspection and service Engine coolant – check and replacement At the time of Inspection intervals pre-operational check Replacement intervals Every 24 months CAUTION • Continuing to use the coolant after the spec- ified replacement period could damage the engine and cooling system components due to rusting and other problems.
  • Page 363 12-61 3 Using FUSO DIESEL LONGLIFE COOL- The FUSO DIESEL LONGLIFE COOLANT is an ethylene glycol base antifreeze (SAE J814-C) with both antifreeze and anticorrosive properties. The FUSO DIESEL LONGLIFE COOLANT or equivalent is used as a coolant additive by mixing it with demineralized water at the specified concentra- tion.
  • Page 364 12-62 Simple inspection and service DANGER • FUSO DIESEL LONGLIFE COOLANT IS TOXIC. IF A PERSON HAS ACCIDEN- TALLY SWALLOWED IT, FORCE HIM/HER TO VOMIT AND CONSULT A DOCTOR IMMEDIATELY. IF IT SPLASHES IN THE EYES, IMMEDIATELY FLUSH THE EYES WITH WATER FOR MORE THAN 15 MIN- UTES, AND SEEK MEDICAL ATTENTION.
  • Page 365 12-63 CAUTION Do not use methanol-based or methoxypro- panol-based antifreeze products. They can severely damage the engine. Never mix FUSO DIESEL LONGLIFE COOLANT with other brands of long-life coolant or any antifreeze or corrosion-preventive additives. Doing so would reduce the performance of the coolant.
  • Page 366 If the coolant level is abnormally low and quickly drops again when coolant has been added, coolant may be leaking from the cooling system. Have the vehicle inspected by your nearest authorized MITSUBISHI FUSO distributor or dealer. 5 Adding coolant CAUTION •...
  • Page 367 12-65 Adding coolant during pre-operation checks 1. If the coolant level is below the “LOW” line, remove the cap from the reservoir tank, and refill tank with coolant (FUSO DIESEL LONGLIFE COOLANT plus demineralized water or soft water) to the “FULL” line. 2.
  • Page 368 12-66 Simple inspection and service 6 Replacement Be sure to flush the cooling system when replacing the coolant. WARNING • Do not replace the coolant immediately after operating the vehicle since the engine, radiator, coolant, and other items will be extremely hot. If you try to drain the coolant immediately after driving the vehi- cle, you may be scalded.
  • Page 369 12-67 4. Remove the pressure cap of the surge tank by turning it counterclockwise. Z21190 5. Remove the undercover below the radiator, if equipped. Z21264 6. Open the radiator drain cock to drain engine coolant. NOTE: You can prevent splashes from draining engine coolant by connecting a hose (commercially avail- able with a 7 mm inside diameter) to the drain cock nipple...
  • Page 370 12-68 Simple inspection and service 8. Flush the cooling system. Pour demineralized water or soft water (prefera- bly after heating moderately) through the pres- sure cap opening. Refit the pressure cap tightly by turning it clockwise. Lower the cab. Start the engine and keep it running at a speed slightly higher than the specified idling speed until the coolant temperature indicator on the multi-information display shows the 8th segment...
  • Page 371 12-69 13. Lower the cab. 14. Fill the reservoir tank with the coolant (FUSO DIESEL LONGLIFE COOLANT plus demineral- ized water or soft water) to the “FULL” line, then replace the cap. 15. Keep the engine running at a speed slightly higher than the specified idling speed to expel air from the cooling system.
  • Page 372: V-Belts - Check And Adjustment

    12-70 Simple inspection and service V-belts – check and adjustment The belt is kept adjusted to the appropriate tension by the auto-tensioner, so you do not need to adjust the belt tension. However, you should check the auto-tensioner is working properly. WARNING Always stop the engine before inspecting or adjusting belts.
  • Page 373 3. If the belt is excessively loose, have the vehicle inspected by an authorized MITSUBISHI FUSO distributor or dealer. 4. Also, check the belts for damage.
  • Page 374: Steering Wheel - Check

    12-72 Simple inspection and service Steering wheel – check The steering wheel is a safety-critical part of the vehicle. If an inspection reveals any abnormality, contact your nearest authorized MITSUBISHI FUSO distributor or dealer and have the abnormal- ity rectified before you again drive the vehicle. Driv- ing the vehicle with the abnormality unrectified could result in a serious accident.
  • Page 375 1. Try moving steering wheel up and down and also right and left to check for excessive loose- ness. 2. If anything abnormal is found, contact your near- est authorized MITSUBISHI FUSO distributor or dealer. NOTE: Make sure the lock lever that is used for steering wheel adjustment is securely locked.
  • Page 376 12-74 Simple inspection and service 4 Horn operation CAUTION Before sounding the horn, make sure there are no people around the vehicle. 1. Sound the horn. Check the volume and tone of its sound. 2. If the horn makes no sound, the fuse may be blown.
  • Page 377: Service Brakes - Check And Adjustment

    Z09288 Brake pedal play 0.1 to 3 mm (at center of pedal pad) 4. If the brake pedal play is not as specified, have the pedal inspected and adjusted by your near- est authorized MITSUBISHI FUSO distributor or dealer.
  • Page 378 If braking seems in any way abnormal, operating the vehicle could be dangerous. Ask your nearest authorized MITSUBISHI FUSO distributor or dealer for a more thorough inspection. WARNING Perform brake tests in a safe place that pro- vides good visibility all around.
  • Page 379: Parking Brake - Check And Adjustment

    If parking brake performance is in any way abnor- mal, vehicle operation could be dangerous. Contact your nearest authorized MITSUBISHI FUSO distrib- utor or dealer. WARNING Perform brake tests in safe place that pro- vides good visibility all around.
  • Page 380: Tires - Check

    12-78 Simple inspection and service Tires – check At the time of pre-operational Inspection check and every 30,000 km or intervals every 12 months 1 Inflation pressure check • Use an air pressure gauge to check for proper tire inflation pressure. If the pressure is incorrect, adjust it to the indi- cated standard pressure.
  • Page 381 12-79 CAUTION These standard tire inflation pressures have been established and are recommended by the JATMA (Japan Automobile Tire Manufacturers Association) and the ETRTO (The European Tire and Rim Technical Organization). If the tires on your vehicle were not made by one of the JATMA and the ETRTO member companies, use the inflation pressures recommended by your tires’...
  • Page 382 12-80 Simple inspection and service 2 Checking tread depth Make sure that the remaining tread depth is suffi- cient. Tread groove depth 1.6 mm limit When the tread wears down, slip signs (inter- rupted sections of the grooves) appear across the tire at the locations corresponding to the marks.
  • Page 383: Tire Replacement

    12-81 Tire replacement 1 Jacking up the vehicle WARNING • Securely apply the parking brake. • Jack up the vehicle on firm, level ground. If you jacked up the vehicle on a slope or on soft ground, the jack could tip and slip out of position, resulting in an accident.
  • Page 384 12-82 Simple inspection and service Before jacking up the vehicle • Park the vehicle on a flat, hard surface. Pull the parking brake all the way on. If your vehicle has a manual transmission, place the gearshift lever in the neutral position. If your vehicle is equipped with the DUONIC system, place the gearshift lever in the “P”...
  • Page 385 12-83 3. Insert the wrench handle into the socket the jack, and pump the handle up and down to raise the vehicle. Z10822 CAUTION The jack for a vehicle with independent suspen- sion extends and retracts in two stages. Stop jacking up the vehicle when the yellow second- stage mark appears.
  • Page 386 12-84 Simple inspection and service 2. Take out the jack and push its head down. Z10824 3. Rotate the release valve fully clockwise. Turn the ram head clockwise to retract it. Z10825 3 Removing the wheel Front axle jacking points •...
  • Page 387 12-85 <Vehicle with independent suspension> Jack receptacle behind front wheel Z22306 When using a garage jack to jack up the front wheels of a vehicle with independent suspension, place a plank of wood between the jack and the center of the suspension crossmember NOTE: Do not apply the jack to the undercover Z22025...
  • Page 388 12-86 Simple inspection and service • Vehicle with jack receiver Jack receiver on the rear axle housing Z22339 • Vehicle with below-the-axle leaf spring and with- out jack receiver Bottom of leaf spring Z09300 • Other models Bottom of axle housing Z09303...
  • Page 389 12-87 How to remove a wheel WARNING • Under no circumstances should anyone get under the vehicle when it is supported only with the jack. The jack could slip out from under the vehicle. Also, do not attempt to start the engine when the vehi- cle is jacked up.
  • Page 390 12-88 Simple inspection and service 3. Using socket wrench and wrench handle included in the onboard tool set, slightly loosen the wheel nuts by turning them in the illustrated direction. Do not remove the nuts. For right-hand wheel For left-hand wheel NOTE: •...
  • Page 391 12-89 WARNING • Do not rotate the jacked-up wheel if the vehicle has a limited-slip differential. Power would be transmitted to the wheel in contact with the ground, and the vehicle could move as a result. • When removing wheels, be careful not to damage the wheel bolts and the threads of the inner wheel nuts.
  • Page 392 12-90 Simple inspection and service WARNING • If the above items are dirty, the nuts will become loose during vehicle operation. If the bolt or nut threads are damaged or the disc wheel is cracked or otherwise dam- aged, replace the wheel with a new genu- ine part.
  • Page 393 12-91 2. Mount the wheel so that the wheel bolts line up with the bolt holes in the disc wheel. Then, tighten the wheel nuts to hold the disc wheel in position. Direct the spherical end of the wheel nut toward the disc wheel. WARNING When installing the wheel, take care not to damage the threads on the wheel bolts and...
  • Page 394 12-92 Simple inspection and service 4. Tighten the wheel nuts in the order shown in the illustration, repeating the tightening cycle 2 to 3 times. Finally, tighten the nuts to the specified torque. WARNING • Fit the socket wrench securely on the wheel nut.
  • Page 395 12-93 5. Mount rear dual-wheels as described below. WARNING When replacing an outer wheel on a vehicle whose rear dual-wheels are secured, be sure to retighten the inner wheel nuts before tight- ening the outer wheel nuts. Z09311 NOTE: When installing dual wheels, make sure that the air valve of the inner wheel is not lined up with the air valve of the outer wheel.
  • Page 396: Wheel Nuts - Check And Retightening

    12-94 Simple inspection and service Wheel nuts – check and retightening Every 30,000 km or Inspection intervals every 12 months The wheel nuts inspection during the run-in period should be performed at the first 2,000 km. WARNING After changing a tire, the wheel nuts will loosen somewhat during the initial stages of driving due to “wear-in.”...
  • Page 397 12-95 • Single nut type Tighten the wheel nuts to the specified torque. Fol- low the diagonal tightening sequence indicated in the figure. • Double nut type Retighten the wheel nuts using the following 2-pro- cess procedure. 1st process Loosen the outer wheel nuts as follows: Z09311 5-stud wheel type: Loosen the nuts numbered 1 –...
  • Page 398: Tire Rotation

    12-96 Simple inspection and service Tire rotation Same tread pattern on all tires The amount of wear on a tire depends on the load and its position on the vehicle. To equalize wear and extend life as much as possible, rotate the tires at regular intervals.
  • Page 399 12-97 WARNING Be sure to use the specified type of tires and disc wheels. Mixing bias and radial tires results in poor steering and should be avoided at all cost. In addition, mixed use of different types of tires can produce the following undesirable effects: •...
  • Page 400: Spare Tire

    12-98 Simple inspection and service • The dump trucks have different tread pat- terns on the front and rear wheels. Set tires with a ribbed tread for the front wheels and tires with a traction-type tread for the rear wheels. Spare tire Over time, the spare tire leaks air little by little.
  • Page 401 A loose spare wheel can drop out of position while the vehicle is in motion. If you are unable to secure the spare tire, place it on the cargo deck etc. and have your nearest autho- rized MITSUBISHI FUSO distributor or dealer check it.
  • Page 402: Wiper Blade - Replacement

    12-100 Simple inspection and service Wiper blade – replacement 1 Replacing wiper blade 1. Raise wiper arm , and then push clip spring in the direction of the arrow (see figure). Z05978 2. With the clip spring kept in the pushed position, press wiper toward the wiper arm.
  • Page 403: Windshield Washer - Fluid Level Check And Refilling

    12-101 Windshield washer – fluid level check and refilling 1 Fluid level check Check the washer fluid level through level check window When the level has dropped to the lower part of the window or is not visible at all, refill the tank with washer fluid.
  • Page 404: Battery - Check

    12-102 Simple inspection and service Battery – check WARNING The battery generates flammable hydrogen gas and should be kept away from open flame and spark. At the time of pre-operational check Inspection intervals and every 30,000 km or every 12 months At the time of pre-operational check, inspect the battery only for fluid level.
  • Page 405 12-103 2 Battery fluid level check • The battery fluid level should be between the “UPPER” and “LOWER” level lines marked on the battery case. If the battery fluid level is low, add electrolyte or distilled water to the “UPPER” level line. •...
  • Page 406 12-104 Simple inspection and service CAUTION • Whenever battery fluid has been added, either charge the battery or run the vehicle for a while. It is especially important in cold weather as the battery can freeze up and be damaged. •...
  • Page 407 12-105 CAUTION • Install the battery securely in position. If it is left loose, shocks and vibrations from road surface could damage the battery case and electrode plates, shortening battery life. • If the battery needs to be charged, remove it from the vehicle and remove the caps where possible before starting the procedure.
  • Page 408 12-106 Simple inspection and service 1. Disconnect the battery cables (each indicated by an arrow in the illustration) from the bat- tery terminals. Z21518 Z22251 2. Remove the battery support mounting nuts (each indicated by an arrow in the illustra- tion).
  • Page 409 12-107 Type 2 <vehicle with battery equalizer> WARNING When only the (–) terminal of the main battery is disconnected in a vehicle that has a bat- tery equalizer, there may still be voltage at the (–) terminal of the body-connected 24V battery.
  • Page 410: Air Filters - Cleaning

    12-108 Simple inspection and service CAUTION Do not remove the connectors and cables from the battery. Also, do not disconnect the terminals of the battery equalizer beside the bat- tery box. Incorrect wiring could result in a fire or an electrical system failure. •...
  • Page 411: Cleaning Your Vehicle

    12-109 2 Dashboard air filter 1. Remove the lower panel in front of the assis- tant driver’s seat. 2. Pull out the air filter while pushing inward both the tabs on the filter. 3. Reinstall the lower panel by first aligning the claws with the corresponding slots and then pushing the panel forward.
  • Page 412 12-110 Simple inspection and service CAUTION • Do not use an organic solvent such as thin- ner or gasoline for cleaning, as these will damage painted surfaces and cause discol- oration and cracks in plastic components. • Thoroughly wash the vehicle, especially the wheelhouses and underside of the chassis after driving on coastal roads or roads where road chemicals have been applied.
  • Page 413 12-111 NOTE: • In cold weather, the key holes and rubber parts of the door sometimes freeze, making it hard to open the door. After washing, remove moisture on and around the doors. Applying silicone with antifreeze capabilities is one solution to this problem.
  • Page 414 12-112 Simple inspection and service Z21155 Steering system dust covers Front axle dust covers <Independent suspension models> <Independent suspension models> <Rigid suspension models> <Rigid suspension models> Z22303...
  • Page 415 If you find a hole, have your vehicle repaired by your autho- rized MITSUBISHI FUSO distributor or dealer as soon as possible. • To help keep your vehicle running reliably for a...
  • Page 416 12-114 Simple inspection and service 5 Interior care CAUTION • Do not use an organic solvent such as thin- ner and gasoline or an acidic or alkaline sol- vent on painted surfaces, as these will cause discoloration and stains. • Be sure to remove the floor mats before washing the cab in water.
  • Page 417: Intercooler - Cleaning

    12-115 CAUTION When fitting the floor mat back in the vehicle, make sure it does not interfere with the acceler- ator pedal and other moving parts. If the floor mat is interfering with the accelerator pedal, the pedal cannot return to the fully free position even when it is released, which could lead to an accident.
  • Page 418: Lamps - Inspection For Dirt And Damage

    12-116 Simple inspection and service Lamps – inspection for dirt and damage Z22027 Headlamps, clearance lamps Front turn signal lamps End out-line marker lamps <Vehicles with end outline marker lamps> License plate lamps Backup lamps Stop and tail lamps Rear turn signal lamps Fog lamps <Vehicles with fog lamps>...
  • Page 419 Replace the defective part. P. 13-11, 13-20 • If you replace a defective part but the lamp still does not come on or flash correctly, have the vehicle inspected by your nearest authorized MITSUBISHI FUSO distributor or dealer.
  • Page 420 13-1 13. Useful advices for emergencies Possible failures, causes and remedies ................13-2 Stopping your vehicle in an emergency ................13-9 If the engine overheats ....................13-10 When a fuse has blown ....................13-11 When a lamp has burn out ..................... 13-20 When braking is sluggish ....................
  • Page 421: Possible Failures, Causes And Remedies

    Replace the oil with an oil of proper 12-26 viscosity. The starter is faulty. Contact your nearest authorized – MITSUBISHI FUSO distributor or dealer. Communication with the engine Check whether anything metallic or immobilizer starter key is failed. another key is touching the starter key.
  • Page 422 13-3 The starter turns over normally. Possible cause Remedy Ref. page Fuel has run out. Refuel and bleed the system. 13-36 Air is present in the fuel system. Bleed the system. 13-36 The fuel filter is clogged. Replace the filter element. 12-46 Fuel is frozen.
  • Page 423 13-4 Useful advices for emergencies The engine starts but stalls immediately. Possible cause Remedy Ref. page Idling speed setting is too low. Have the vehicle inspected by your – nearest authorized MITSUBISHI FUSO distributor or dealer. The fuel filter is clogged. Replace the filter element.
  • Page 424 13-5 The engine overheats. Possible cause Remedy Ref. page The front of the radiator is plugged Clean the radiator with a soft brush. 12-69 with dust and dirt. The coolant level is too low. Add coolant. 12-60 The engine pressure cap is not closed Fit the cap firmly.
  • Page 425 13-6 Useful advices for emergencies Drive power is insufficient. Possible cause Remedy Ref. page The parking brake is activated. Release the parking brake com- 5-40 pletely. The air cleaner is clogged. Clean or replace the air cleaner ele- 12-51 ment. The fuel filter is clogged.
  • Page 426 The disc brake pads or drum brake Have the disc brake pads or brake lin- – linings are worn. ings replaced by your nearest autho- rized MITSUBISHI FUSO distributor or dealer. There is air in the brake fluid. Have the vehicle inspected by your –...
  • Page 427 13-8 Useful advices for emergencies The steering wheel vibrates. Possible cause Remedy Ref. page Wheel nuts are loose. Tighten the wheel nuts to specifica- 12-94 tion. Tires are not uniformly inflated. Inflate tires properly. 12-78 Tires wear unevenly. Replace tires. 12-81 Tires are damaged.
  • Page 428: Stopping Your Vehicle In An Emergency

    Check the mechanical failure and if you judge it readily repairable, fix it while paying attention to the traffic. If you are unable to repair it, call your nearest authorized MITSUBISHI FUSO distributor or dealer for help. WARNING Never attempt to perform repairs on an expressway or in a tunnel as doing so is very dangerous.
  • Page 429: If The Engine Overheats

    13-10 Useful advices for emergencies If the engine overheats WARNING Never remove the pressure cap while the coolant is still hot. Carelessly removing it is dangerous since boiling coolant and hot steam will gush out and could scald you. Z21396 Only after the coolant has cooled down suffi- ciently, remove the pressure cap by gripping it in a folded piece of thick cloth and opening...
  • Page 430: When A Fuse Has Blown

    7. If coolant leaks or the engine repeatedly over- heats, the cooling system is faulty. Have the vehicle inspected by your nearest authorized MITSUBISHI FUSO distributor or dealer. When a fuse has blown This vehicle is equipped with a 12-volt power circuit.
  • Page 431 If a fuse is blown, have the vehicle inspected and the blown fuse replaced by an authorized MITSUBISHI FUSO distributor or dealer. • Do not add wiring or modify equipment yourself. Doing so may result in faulty...
  • Page 432 13-13 1 Blade-type fuses Removal and installation of lower panel in front of assistant driver’s seat 1. Remove the lower panel in front of the assis- tant driver’s seat. 2. Reinstall the lower panel by first aligning the claws with the corresponding slots and then pushing the panel forward.
  • Page 433 13-14 Useful advices for emergencies 1. Place the starter switch in the “LOCK” position and turn all other switches OFF. 2. To remove the fuse that is to be replaced, grip it using the fuse puller in the fuse box .
  • Page 434 13-15 CAUTION Do not force the puller into the gap on the inner side of the fuse holder wall. Doing so will break the equipment and cause malfunctions or a fire. Z21578...
  • Page 435 13-16 Useful advices for emergencies Z22030 Fuse Amperage Protected circuit Starter Four wheel drive SRS airbag ECU Accessory power F04* supply (IGN) Power window (driver’s) ECU (BAT) Power window (assistant driver’s) – Meter cluster, diagnostic connector ISS (ECU) Air conditioner blower Z21128 Audio system, interior lamp...
  • Page 436 13-17 Fuse Amperage Protected circuit Audio system Cigarette lighter, power mirror Fuel heater ABS ECU Engine ECU ECU (IGN, ISS) – Meter cluster, air conditioner – DUONIC ECU Accessory power F25* supply (ACC) Accessory power F26* supply (BAT) – Engine ECU Engine ECU Air conditioner condenser fan relay...
  • Page 437 Z21129 3. Check for a blown high-current fuse by looking into the inside through inspection window If it is blown, immediately call your nearest authorized MITSUBISHI FUSO distributor or dealer and have them check your vehicle. Z21426...
  • Page 438 13-19 High-current Protected circuit fuses HF01 140A (russet) HF02 – – HF03 80A (black) HF04 – – HF05 60A (yellow) Glow ECU HF06 40A (green) Starter relay HF07 – – HF08 50A (red) Hydraulic unit HF21* – – HF22* 40A (green) *: On vehicles with battery equalizer, the voltage of this circuit is 24 V.
  • Page 439: When A Lamp Has Burn Out

    13-20 Useful advices for emergencies When a lamp has burn out Whenever replacing a lamp, be sure to place the starter switch in the “LOCK” position and all other switches in the “OFF” position. WARNING • Use a lamp of the specified voltage and wattage shown in the following table.
  • Page 440 13-21 Z22031 Ref. Lamp Bulb wattage (bulb type) Q’ty Headlamp 12V-60/55W (H4) Position lamp 12V-5W (W5W) Front and side turn signal lamp 12V-21W (P21W) Fog lamp <option> 12V-55W (H3) Stop/tail lamp (double filament) 12V-21/5W (P21/5W) Rear turn signal lamp 12V-21W (P21W) Backup lamp 12V-21W (P21W) License plate lamp <Type 1>...
  • Page 441 13-22 Useful advices for emergencies • Removing the radiator grille Z21749 1. Remove the screw of the radiator grille. <FEA> 2. Remove the radiator grille by pulling outward on the clipped points in the order of the letters in the illustration. NOTE: Pull the grille straight forward and horizontally.
  • Page 442 13-23 1 Headlamp bulb replacement For safety and simplicity, bulb replacement is per- formed with the headlamp removed. The radiator grill and the front and side turn signal lamp must be removed before the headlamp can be removed. Headlamp removal and installation •...
  • Page 443 13-24 Useful advices for emergencies 5. Remove the front and side turn signal lamp toward the outside of the vehicle, then remove the connector Z21136 CAUTION • When removing the front and side turn sig- nal lamp, do not pull it forward (toward the front of the vehicle) or its tabs could break.
  • Page 444 If you accidentally turn the beam adjusting gear, have it inspected by your nearest authorized MITSUBISHI FUSO distribu- Z21589 tor or dealer. •...
  • Page 445 13-26 Useful advices for emergencies 2. Insert the tabs on the headlamp into the holes , and fit the headlamp in place. Z22092 3. Install the headlamp bolts Z22032 4. Insert the pin into the hole , fit the garnish in place, and tighten the screws CAUTION Do not tighten the screw too tightly or the...
  • Page 446 13-27 8. Open the door, then tighten the screws behind the front and side turn signal lamp Z21135 CAUTION • Press the front and side turn signal lamp fully in toward the centerline of the vehicle. If the lamp was not pressed fully into place and you opened the door, the door could hit the lamp and damage it.
  • Page 447 13-28 Useful advices for emergencies • Removal 1. Remove the cover by pulling on the lugs the cover. 2. Detach the spring retaining the bulb 3. Pull out the bulb. • Installation 1. Install the bulb in the lamp unit while aligning the tabs with the grooves , then secure the bulb...
  • Page 448 13-29 3 Replacing the bulb of the end out-line marker lamp <Vehicles with end out-line marker lamps> • Removal 1. Remove the screw that secures the lens and then slightly raise the rear end of the lens. 2. Push the lens forward to detach the lugs the front end of the lens from the base, then remove the lens.
  • Page 449 13-30 Useful advices for emergencies 5 Interior lamp bulb replacement Interior lamp 1. Insert a flat-blade screwdriver into the notches and use it to release the tabs the top of the lens . Remove the lens. 2. Push the bulb retainer in the direction of the arrow and remove the bulb...
  • Page 450: When Braking Is Sluggish

    Apply the parking brake when necessary. After the vehicle has been brought into a stop, check parts, then call your nearest authorized MITSUBISHI FUSO distributor or dealer.
  • Page 451: If The Engine Stalls While The Vehicle Is In Motion

    13-32 Useful advices for emergencies If the engine stalls while the vehicle is in motion The vehicle will be set into the following very dan- gerous condition. Immediately pull up the vehicle and try to start the engine. • The braking force reduces extremely. You must exert additional force on the brake pedal to apply the brakes.
  • Page 452: When The Battery Has Run Down

    13-33 When the battery has run down Perform the following procedure to start your engine by connecting your battery to the well charged bat- tery of another vehicle with booster cables. WARNING • Check the battery’s fluid level before con- necting booster cables.
  • Page 453 13-34 Useful advices for emergencies CAUTION • Use booster cables able to handle large cur- rents. • Use the vehicle with the same voltage (12V) as your vehicle to connect your battery. Do not use a vehicle with a 24V system. •...
  • Page 454 13-35 Z22249 Z21702...
  • Page 455: If Fuel Tank Becomes Empty (Bleeding The Fuel System)

    13-36 Useful advices for emergencies 1. Stop the engine of the vehicle giving the boost. 2. Remove the battery cover. P. 12-102 3. Connect one end of the red booster cable to the positive (+) terminal of the dead battery. Con- nect the other end of the red booster cable to the positive (+) terminal of the booster bat-...
  • Page 456: If The Urea Tank Becomes Empty

    13-37 1. Hold the starter switch in the “ON” position for 30 to 60 seconds to supply the fuel system with fuel. 2. When the fuel filter has been replaced, start the engine and check that there is no fuel leakage. If the urea tank becomes empty If the urea tank becomes empty, the warning...
  • Page 457 If the transmission, transfer <FG models> or differential is defective, do not tow the vehi- cle. Instead, call your nearest authorized MITSUBISHI FUSO distributor or dealer. • Before towing a 4WD vehicle, raise the front wheels and disconnect the propeller shaft at...
  • Page 458 13-39 • If it becomes necessary to tow a vehicle with DUONIC system, disconnect the propeller shaft or lift the rear wheels off the ground using a specially equipped tow truck. Doing otherwise would damage the transmission. • With propeller shaft disconnected, engine braking and auxiliary braking will not...
  • Page 459 14-1 14. Service data Recommended lubricants/hydraulic fluids and quantities ..........14-2 Service data ........................14-5...
  • Page 460 14-2 Service data Recommended lubricants/hydraulic fluids and quantities 1 Quantities of lubricants/hydraulic fluids liters Item Quantity Engine Approx. 6.2 Clutch <Vehicles with DUONIC system> Vehicles without PTO Approx. 3.5 Transmission (including DUONIC system) Vehicles with PTO Approx. 3.8 Transfer <FG models> Approx.
  • Page 461 14-3 2 Recommended lubricants/hydraulic fluids Be sure to use the specified lubricants. Viscosity Parts Category Classification Remarks Atmospheric viscosity temperature number Engine Engine oil ACEA C2 – 5W–30 – General API GL-3 – Warm region MIL-L-2105 Gear oil Transmission Use API GL-4 oil Tropical API GL-4 with vehicles for...
  • Page 462 NOTE: Special lubricants/hydraulic fluids must be used in cold regions where the ambient tempera- ture could drop below –25°C. For details, consult your nearest authorized MITSUBISHI FUSO distributor or dealer.
  • Page 463 14-5 Service data Description Standard value Engine idling speed Approx. 650 rpm Approx.13 liters Coolant quantity FGB, FEB, FEC Approx.13.7 liters Vehicles with air conditioner Approx.14.7 liters Brake pedal play (at center of brake pad) 0.1 to 3 mm Fully depressed brake pedal to floor clearance 10 mm or more Parking brake lever stroke [When pulled with a force of 294 N (30 kgf)] 7 to 9 notches...
  • Page 464 15-1 15. Alphabetical index...
  • Page 465 15-2 Alphabetical index Accelerator pedal ........ 5-18 Engine oil ........ 11-2, 12-26 ® AdBlue ..........1-8 Engine overheats ......13-10 Air cleaner ........12-51 Entering and leaving the vehicle ..3-11 Air conditioner ......9-4, 9-21 Exhaust brake switch ......5-43 Air filters ..........
  • Page 466 15-3 Alphabetical index Parking brake ........12-77 To reach the access opening ..... 12-6 Parking brake lever ......5-40 Towing ..........13-37 Passing signal ........5-42 Transfer gear oil ....... 12-34 Periodic inspection ........ 1-4 Transmission gear oil ....... 12-32 Possible failures, causes and Turn signal lamp switch ......
  • Page 467 • ® AdBlue : Registered trademark of the Verband der Automobilindustrie e.V. (VDA) • ® BlueTec : A brand of Daimler AG • Windows is a registered trademark of Microsoft Corporation in the United States and other countries. • Windows Media is either a registered trademark or trademark of Microsoft Corporation in the United States and/or other countries.

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