Front Gearcase Removal; Front Gearcase Disassembly / Inspection - Polaris RANGER XP 900 2018-2019 Service Manual

FRONT GEARCASE REMOVAL

1. Place the transmission in Park. Elevate front of
vehicle and safely support machine under the frame.
WARNING
Serious injury may result if machine tips or falls.
Be sure machine is secure before beginning this
service procedure.
2. Remove both front drive shafts from the front
gearcase. Refer to
Removal"page 7.8 procedure.
3. Use the Roll Pin Removal Tool 2872608 to drive the
roll pin out of the front propshaft yoke at the front
gearcase.
4. Slide the propshaft off the front gearcase input shaft
splines.
5. Disconnect the AWD wire harness and remove the
plastic zip tie holding the AWD coil pigtail.
6. Remove the bolts (A) retaining the front gearcase to
the skid plate frame.
7. Remove the vent hose from the front gearcase.
8. Remove the grease zerk fitting from the left front
lower control arm.
9. Remove the front gearcase from the left-hand side
between the upper and lower control arms.
9929399 R01 - 2018-2019 RANGER XP/ CREW 900/1000 Service Manual
© Copyright Polaris Industries Inc.
FRONT GEARCASE DISASSEMBLY /
INSPECTION
1. Drain and properly dispose of gearcase fluid.
2. Remove the seven cover screws
"Front Drive Shaft
Remove any metal particles from the drain plug
magnet.
w
cover plate assembly.
FINAL DRIVE
q
and remove the
7
7.17