ABB IRC5 Compact Product Manual page 6

Table of contents
2.9 Memory functions ..............................................................................................
2.9.1 Memory functions ....................................................................................
2.9.2 Connecting a USB memory .......................................................................
2.10 I/O system .......................................................................................................
2.10.1 Definition of fieldbuses, IRC5 ....................................................................
2.10.2 DeviceNet I/O units ..................................................................................
2.10.3 Conveyor tracking module ........................................................................
2.11 Installation of add-ons ........................................................................................
2.11.1 Installation of external operator's panel .......................................................
2.11.2 Installation of external enabling device ........................................................
2.11.3 Installation of conveyor tracking module ......................................................
2.11.4 Installing the Safety module DSQC1015 for SafeMove ....................................
2.11.5 Installing the Connected Services box .........................................................
2.12 Testing ............................................................................................................
3 Maintenance
3.1 Maintenance schedule, IRC5 Compact controller ....................................................
3.2 Inspection activities ...........................................................................................
3.2.1 Inspection of controller .............................................................................
3.3 Changing/replacing activities ...............................................................................
3.3.1 Activities ...............................................................................................
3.4 Cleaning activities .............................................................................................
3.4.1 Cleaning of the controller cabinet ...............................................................
3.4.2 Cleaning the FlexPendant .........................................................................
3.5 Function tests ...................................................................................................
3.5.1 Function test of emergency stop ................................................................
3.5.2 Function test of mode switch .....................................................................
3.5.3 Function test of three-position enabling device .............................................
3.5.4 Function test of motor contactors K42 and K43 ............................................
3.5.5 Function test of brake contactor K44 ..........................................................
3.5.6 Function test of auto stop .........................................................................
3.5.7 Function test of general stop ....................................................................
3.5.8 Function test of reduced speed control ........................................................
4 Repair
4.1 Overview .........................................................................................................
4.2 Replacement of safety board ...............................................................................
4.3 Replacement of I/O unit ......................................................................................
4.4 Replacement of backup energy bank ....................................................................
4.5 Replacement of computer unit .............................................................................
4.6 Replacement of PCIexpress boards in the computer unit ..........................................
4.7 Replacement of Safety module DSQC1015 for SafeMove ..........................................
4.8 Replacement of expansion board in the computer unit .............................................
4.9 Replacement of fieldbus adapter in the computer unit ..............................................
4.10 Replacement of fan in computer unit .....................................................................
4.11 Replacement of SD-card memory in computer unit ..................................................
4.12 Replacement of drive unit ...................................................................................
4.13 Replacement of axis computer .............................................................................
4.14 Replacement of contactor unit .............................................................................
4.15 Replacement of brake resistor bleeder ..................................................................
4.16 Replacement of system fans ...............................................................................
4.17 Replacement of Connected Services box ...............................................................
4.18 Replacement of Ethernet switch ...........................................................................
4.19 Replacement of power supply ..............................................................................
4.19.1 Replacement of power distribution unit ........................................................
4.19.2 Replacement of system power supply .........................................................
4.19.3 Replacement of line filter ..........................................................................
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Product manual - IRC5 Compact
3HAC047138-001 Revision: M
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