Honeywell Vocollect Hardware Reference Manual page 94

Item #
1
2
You will need the following equipment:
• One Cable from the power supply to vehicle's power source. Honeywell recommends an industrial rated cable
with the following specifications: Number of conductors = 3, Gauge of wire = 16, Temperature = -40C to 90C
• Cable ties
CAUTION: General Guidelines for Routing Electrical Cables
• The vehicle must be off and the vehicle's battery must be disconnected.
• Cables should be kept clear of surfaces that may become hot.
• Cables should not be run such that they can get caught on moving parts.
• Cables should not be run on the outside of a vehicle.
• Cables should not have 90 degree turns, the minimum bend radius should not be less than one inch
• To remove slack on a cable it should be coiled up and secured inside the vehicle with a cable tie.
• For maximum safety fuses should be located as close as possible to the power source.
• To protect the A500/T5 VMT from power surges and to perform voltage conversion a converter module is
fitted between the A500/T5 VMT and the forklift battery.
1. Disconnect the vehicle battery.
2. Remove the four screws from the top of the power supply to expose the screw terminals.
3. On the cable from power supply to the vehicle's power source, strip the three cables to expose approximately 5mm
of copper. Ensure the cable is long enough to reach from the power supply to the vehicle's power source.
4. On the yellow cable from the battery adapter to the power supply, strip the black and brown cable to expose
approximately 5mm of copper. The Blue cable is not required; it can be trimmed where it exits the yellow cable.
Ensure the cable is long enough to reach from the power supply to the vehicle's power source.
5. Connect the cables from the battery adapter to the power supply by performing the steps below.
• Loosen the screws to where the connection will be made on the power supply.
• Match the cables to the correct locations as indicated in the chart below:
•
Cable
Brown – Battery Adapter Positive
Black – Battery Adapter Negative
No connection needed
Blue (cut back)
• Tighten the screws.
• Ensure the cables are secure
6. Connect the cables from the vehicle's power source to the power supply by performing the steps below:
• Loosen the screws to where the connection will be made on the power supply.
• Match the cables to the correct locations as indicated in the chart below:
•
Cable
White (may differ depending on the cable) – Vehicle
Positive
Quantity
1
1
Output Connector
+
-
GND
Not applicable
Input Connector
+
Description
Power Supply, 18-60 VDC Input
Cable from power supply to battery
adapter
| Talkman A500 | 94