M5040, M6040, M7040, WSM
Shuttle Valve Assembly
1. Disconnect the shuttle cable (1).
2. Disconnect the clutch cable (2) and spring (3).
3. Remove the DT rod (4).
4. Remove the shuttle valve pipe (7).
5. Remove the external circlips (6) and plate (5).
6. Disconnect the neutral switch 1P connectors (9).
7. Remove the shuttle valve assembly (8).
(When reassembling)
• Be sure to fix the O-rings (11) in position as shown photo and
apply transmission fluid.
• Adjust the clutch pedal free travel (refer to "4. CHECKING AND
ADJUSTING" in this section).
Shuttle valve pipe retaining
nut
Tightening torque
Shuttle valve mounting
screw
(1) Shuttle Cable
(2) Clutch Cable
(3) Spring
(4) DT Rod
(5) Plate
(6) External Circlip
3-S26
TRANSMISSION
49.0 to 68.6 N·m
5.0 to 7.0 kgf·m
36.2 to 50.6 lbf·ft
23.5 to 27.5 N·m
2.4 to 2.8 kgf·m
17.4 to 20.2 lbf·ft
(7) Shuttle Valve Pipe
(8) Shuttle Valve Assembly
(9) 1P Connector for Neutral Switch
(10) O-ring
(11) O-ring
W1030797
KiSC issued 06, 2008 A