Kubota M5040 Manuals

Manuals and User Guides for Kubota M5040. We have 1 Kubota M5040 manual available for free PDF download: Workshop Manual

Kubota M5040 Workshop Manual (559 pages)

Brand: Kubota | Category: Tractor | Size: 26.94 MB

General

22
- Safety Decals
  6
- Specifications
  14
- Traveling Speeds
  18
- Table of Contents
  22
- 1 Tractor Identification
  
  23
  - Model Name and Serial Numbers
    23
    
    ROPS Model
    23
    
    CABIN Model
    24
    
    Engine Serial Number
    25
  - Cylinder Number
    26
- 2 General Precautions
  
  27
- 3 Handling Precautions for Electrical Parts and Wiring
  
  28
  - Wiring
    28
  - Battery
    30
  - Fuse
    30
  - Connector
    30
  - Handling of Circuit Tester
    31
- 4 Lubricants, Fuel and Coolant
  
  32
- 5 Tightening Torques
  
  34
  - General Use Screws, Bolts and Nuts
    34
  - Stud Bolts
    34
  - Hydraulic Fittings
    35
- 6 Maintenance
  
  36
- 7 Check and Maintenance
  
  39
  - Daily Check
    39
  - Check Points of Initial 50 Hours
    40
  - Check Points of Every 50 Hours
    43
  - Check Points of Every 100 Hours
    45
  - Check Points of Every 200 Hours
    50
    
    Adjusting Toe-In
    51
    
    Cleaning Inner Air Filter
    51
    
    Draining Fuel Tank Water
    51
  - Check Points of Every 300 Hours
    53
  - Check Points of Every 400 Hours
    53
  - Check Points of Every 600 Hours
    54
  - Check Point of Every 800 Hours
    54
  - Check Point of Every 1500 Hours
    54
  - Check Points of Every 3000 Hours
    55
  - Check Point of Every 1 Year
    55
  - Check Points of Every 2 Years
    56
  - Others
    59
- 8 Special Tools
  
  64
- 9 Tires
  
  97
  - Type of Tires
    97
  - Tread Adjustment
    98
    
    Front Wheels [2WD Model
    98
    
    Front Wheels [4WD Model]
    99
    
    Rear Wheels
    100
  - Wheel Hub
    101
  - Tire Pressure
    101
  - Tire Liquid Injection
    102
- 10 Implement Limitations
  
  105
Mechanism

109
- 1 Feature
  
  110
- 2 Engine Body
  
  111
  - Cylinder Block
    111
  - Cooling Jacket
    112
  - Half-Floating Head Cover
    112
  - Cylinder Head
    113
  - Screws Per each Cylinder Assembling Structure
    114
  - Center Direct Injection System (E-Cdis)
    115
  - Gear Train Configuration
    116
  - Piston
    116
  - Built-In Dynamic Balancer
    116
- 3 Lubricating System
  
  117
  - Oil Cooler
    117
- 4 Cooling System
  
  118
  - Thermostat
    118
  - Bottom Bypass System
    119
- 5 Fuel System
  
  120
  - Governor
    120
  - Stage DI Nozzle
    123
  - Injection Pump with F.s.p
    124
  - Cpv Equipped Delivery Valve
    125
Servicing

126
- Troubleshooting
  127
- Servicing Specifications
  130
- Tightening Torques
  137
- Checking, Disassembling and Servicing
  139
  - Checking and Adjusting
    139
    
    Engine Body
    139
    
    Lubricating System
    141
    
    Cooling System
    142
    
    Fuel System
    145
  - Preparation
    148
    
    Separating Front Axle and Front Frame as a Unit
    148
    
    Separating Engine
    151
  - Disassembling and Assembling
    154
    
    Cylinder Head and Valves
    154
    
    External Components
    154
    
    Thermostat
    158
    
    Injection Pump Unit
    159
    
    Front Cover
    169
    
    Water Pump and Oil Cooler
    169
    
    Flywheel and Timing Gears
    170
    
    Piston and Connecting Rod
    173
    
    Crankshaft and Crankcase
    176
  - Servicing
    178
    
    Cylinder Head and Valves
    178
    
    Timing Gears
    184
    
    Piston and Connecting Rod
    190
    
    Crankshaft
    193
    
    Cylinder
    197
    
    Oil Pump
    197
Mechanism

200
- 1 Traveling Clutch
  
  201
  - Structure
    201
  - Oil Flow
    202
- 2 Pto Clutch
  
  203
  - Structure
    203
  - Oil Flow
    205
  - Pto Clutch Valve
    205
Servicing

206
- 1 Troubleshooting
  
  207
- 2 Servicing Specifications
  
  210
- 3 Tightening Torques
  
  212
- 4 Checking and Adjusting
  
  213
  - Traveling Clutch
    213
  - Pto Clutch
    214
Mechanism

238
- 1 Structure
  
  239
  - Hydraulic Shuttle Model
    239
  - Synchro Shuttle Model
    240
- 2 Shuttle Shift
  
  241
  - Hydraulic Shuttle
    241
  - Synchro Shuttle (Disc Type)
    242
  - Hydraulic Shuttle Valve (Hydraulic Shuttle Model)
    245
    
    Structure
    245
    
    Operation
    246
- 3 Lubrication for Transmission
  
  251
Servicing

253
- Checking and Adjusting
  258
  - Shuttle Lever
    258
    
    Synchro Shuttle Model
    260
    
    Engine Start Condition
    262
  - Main Gear Shifting
    263
  - Shuttle Valve
    266
- Hydraulic Shuttle Model
  258
- 5 Disassembling and Assembling
  267
  - Preparation
    267
    
    Separating Engine and Clutch Housing Case (ROPS Model)
    267
    
    Separating Engine from Clutch Housing (CABIN Model)
    271
    
    Separating Clutch Housing from Transmission Case
    276
    
    Removing Shuttle Valve Assembly
    278
    
    Hydraulic Shuttle Clutch
    280
    
    Synchro Shuttle Gear
    283
    
    Clutch Housing
    288
    
    Removing PTO Clutch Valve
    294
    
    Transmission Case
    294
    
    Differential Gear
    296
    
    Pto Gear Case
    298
  - Servicing
    299
    
    Bearing, Shift Fork and Synchronizer
    299
    
    Shuttle Clutch Pack (Hydraulic Shuttle Model)
    300
    
    Shuttle Clutch Pack (Synchro Shuttle Model)
    301
    
    Shift and Gear
    303
    
    Differential Gear
    304
    
    Rear Axle
    309
Servicing

312
- Troubleshooting
  313
- Servicing Specifications
  314
- Tightening Torques
  315
- Disassembling and Servicing
  316
  - Preparation
    316
    
    Separating Rear Axle Case from Transmission Case
    316
  - Disassembling and Assembling
    317
    
    Rear Axle Case
    317
Servicing

324
- Troubleshooting
  325
- Servicing Specifications
  326
- Tightening Torques
  327
- Checking, Disassembling and Servicing
  328
  - Checking and Adjusting
    328
    
    Brake Pedal
    328
  - Disassembling and Assembling
    328
    
    Separating Rear Axle Case from Transmission Case
    328
    
    Removing Brake Disc and Plate
    330
  - Servicing
    331
  - Front Axle
    332
Servicing

337
- Troubleshooting
  338
- Servicing Specifications
  339
- Tightening Torques
  342
- Checking, Disassembling and Servicing
  343
  - Checking and Adjusting
    343
  - Preparation
    345
    
    Separating Front Axle [2WD Model]
    345
    
    Separating Front Axle [4WD Model]
    345
  - Disassembling and Assembling
    347
    
    Disassembling Front Axle [2WD Model]
    347
    
    Disassembling Front Axle [4WD Model]
    349
    
    Removing Differential Gear and Bevel Pinion Shaft
    352
    
    Disassembling Differential Gear
    353
  - Servicing
    355
    
    2WD Model
    355
    
    4WD Model
    356
    
    Steering Cylinder
    368
Servicing

369
- Troubleshooting
  370
- Servicing Specifications
  371
- Tightening Torques
  372
- Checking, Disassembling and Servicing
  373
  - Checking and Adjusting
    373
    
    Steering Controller
    373
    
    Hydraulic Pump
    374
    
    Removing Power Steering Hydraulic Pump
    375
    
    Removing Power Steering Controller (ROPS Model)
    376
    
    Removing Steering Controller (CABIN Model)
    377
    
    Removing Power Steering Cylinder (2WD Model)
    378
    
    Removing Steering Cylinder (4WD Model)
    380
  - Disassembling and Assembling
    382
    
    Hydraulic Pump
    382
    
    Steering Controller
    383
    
    Disassembling Steering Cylinder
    385
  - Servicing
    386
  - Hydraulic System
    387
Mechanism

388
- 1 Structure
  
  389
- 2 Hydraulic Circuit
  
  390
  - Total Hydraulic Circuit
    390
    
    Hydraulic Shuttle Model
    390
  - Pto Clutch Pack
    390
  - Pto Clutch Pack
    391
    
    Synchro Shuttle Model
    391
- 3 Three Point Hitch Hydraulic System
  
  392
  - Three Point Hitch Hydraulic Circuit
    392
  - Hydraulic Block
    393
  - Linkage Mechanism
    394
    
    Position Control
    395
    
    Draft Control
    396
  - Hydraulic Cylinder
    397
Servicing

398
- 1 Troubleshooting
  
  399
- 2 Servicing Specifications
  
  400
- 3 Tightening Torques
  
  402
- 4 Checking and Adjusting
  
  403
- 5 Disassembling and Assembling
  
  411
  - Hydraulic Pump
    411
  - Three Point Hitch Hydraulic Block Assembly
    412
    
    Removing 3-Point Hitch Hydraulic Block (ROPS Model)
    412
    
    Removing 3-Point Hitch Hydraulic Block (CABIN Model)
    414
  - Hydraulic Linkage
    415
  - Control Valve
    418
  - Hydraulic Cylinder
    420
  - Relief Valve
    422
  - Safety Valve
    422
  - Lift Arm and Lift Arm Shaft
    423
  - Lowering Speed Adjusting Valve
    423
- 6 Servicing
  
  424
  - Lift Arm and Top Link Bracket
    424
Mechanism

427
- 1 Wiring Diagram
  
  428
  - Main Harness (Rops Model)
    428
  - Main Harness (Cabin Model)
    429
  - Cabin Harness (Cabin Model)
    430
  - Engine Harness (Cabin Model)
    431
- 2 Electrical Circuit Retailed Chart
  
  432
  - Instrument Panel Board (Meter Panel)
    432
  - Rops Model
    433
    
    Starting System, Charging System and Working Light
    433
    
    Lighting System
    434
  - Cabin Model
    435
    
    Starting System and Charging System
    435
    
    Lighting System
    436
    
    Working Light, Radio and Defogger
    437
    
    Air Conditioner
    438
    
    Wiper System
    439
  - Wiring Color
    440
- 3 Starting System
  
  441
  - System Outline and Electrical Circuit
    441
    
    ROPS Model
    441
    
    CABIN Model
    442
- 4 Instrument Panel
  
  443
  - Indication Items of Meter Panel
    443
  - Easy Checker (Tm)
    444
  - Lcd Monitor Indication
    445
    
    Display Mode
    445
    
    Setting Mode
    446
    
    Checking Mode
    447
- 5 Opc (Operator Presence Control)
  
  448
  - System Outline and Electrical Circuit
    448
- 6 Lighting System
  
  449
  - Components
    449
    
    Flasher Unit
    449
- 7 Trailer Socket
  
  450
Servicing

451
- 1 Troubleshooting
  
  452
- 2 Servicing Specifications
  
  456
- 3 Tightening Torques
  
  457
- 4 Checking and Adjusting
  
  458
  - Battery, Fuse, Grounding and Connector
    458
    
    Battery
    459
    
    Checking Grounding Wires
    462
    
    Connector
    462
  - Main Switch
    463
    
    Main Switch (ROPS Model)
    463
    
    Main Switch (CABIN Model)
    464
  - Glow Plug
    466
  - Starter Motor
    466
  - Engine Stop Solenoid
    467
  - Alternator
    468
  - Meter Panel
    469
    
    Setting Mode (Select the PTO Display Mode Switching, Tractor Model Select and Entering Travel Speed Coefficient)
    469
    
    Checking Mode
    473
    
    Checking Meter Panel, Pto/Hour Meter Select Switch and Traveling Speed Select Switch
    474
    
    Switch and Sensor
    476
  - Lighting Switches and Flasher Unit
    480
    
    Combination Switch (ROPS Model)
    480
    
    Lever Combination Switch (CABIN Model)
    481
    
    Hazard Switch
    482
    
    Flasher Unit
    483
    
    Front Work Light Switch (ROPS Model)
    484
    
    Front and Rear Work Light Switch (CABIN Model)
    485
    
    Starter Relay and Glow Relay
    486
    
    Relays (PTO Safety, Key Stop, Work Light, Auxiliary Power, A/C Compressor and A/C)
    487
    
    OPC (Operator Presence Control) System
    488
- 5 Disassembling and Assembling
  
  490
  - Starter Motor
    490
  - Alternator
    490
  - Fuse (Slow Blow 100 A) for Cabin Model
    493
- 6 Servicing
  
  494
  - Starter
    494
  - Alternator
    496
Mechanism

499
- Air Conditioning System
  500
- Compressor
  500
- Structure
  500
- Air Conditioner Unit
  502
- System Control
  503
- Air Control Vent
  504
- Air Flow
  504
- Electrical System
  505
  - Electrical Circuit
    505
  - Blower Relay and Compressor Relay
    506
  - Blower Switch
    507
Servicing

508
- 1 Troubleshooting
  
  509
- 2 Servicing Specifications
  
  513
- 3 Tightening Torques
  
  514
- 4 Precautions at Repairing Refrigerant Cycle
  
  515
  - Handling of Service Tools
    516
    
    Manifold Gauge Set
    516
    
    Refrigerant Charging Hose
    518
    
    Electric Gas Leak Tester
    519
    
    Vacuum Pump Adaptor
    519
    
    Can Tap Valve
    520
    
    R134A Refrigerant Recover and Recycling Machine
    520
- 5 Checking and Charging Refrigerant Cycle
  
  521
  - Checking with Manifold Gauge
    521
  - Discharging, Evacuating and Charging
    525
    
    Discharging the Refrigerant
    525
    
    Evacuating the System
    526
    
    Charging the Refrigerant
    527
    
    Checking Charge Refrigerant Amount
    529
- 6 Checking, Disassembling and Servicing
  
  530
  - Checking and Adjusting
    530
    
    Compressor
    530
    
    Relay (A/C Compressor, Front Working Light, Front Wiper, Blower, Blower Hi, ACC, Auxiliary Power)
    530
    
    Wiper Relay
    531
    
    Control Panel (Blower Switch, A/C Switch, Mode Control Dial, Temperature Control Dial and Recirculation/Fresh Air Selection Switch)
    532
    
    Blower Motor
    535
    
    Blower Resistor
    535
    
    Mode Motor
    536
    
    Temperature Motor
    536
    
    Recirculation/Fresh Air Motor
    537
    
    Pressure Switch
    538
    
    Front Wiper Motor
    539
    
    Front Wiper Switch
    539
    
    Rear Wiper Motor (if Equipped)
    540
    
    Rear Wiper Switch (if Equipped)
    540
  - Disassembling and Assembling
    541
    
    Separating Cabin from Tractor
    541
    
    Removing Compressor Assembly
    547
    
    Removing Air Conditioner Unit
    549
    
    Removing Air Conditioner Pipes
    551
    
    Removing Heater Hoses
    553
    
    Cab Windshield
    555
    
    Wiper Motor
    557
  - Servicing
    558

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Kubota M5040 Manuals

Kubota M5040 Workshop Manual (559 pages)

Table of Contents

General

1 Tractor Identification

2 General Precautions

3 Handling Precautions for Electrical Parts and Wiring

4 Lubricants, Fuel and Coolant

5 Tightening Torques

6 Maintenance

7 Check and Maintenance

8 Special Tools

9 Tires

10 Implement Limitations

Mechanism

1 Feature

2 Engine Body

3 Lubricating System

4 Cooling System

5 Fuel System

Servicing

Mechanism

1 Traveling Clutch

2 Pto Clutch

Servicing

1 Troubleshooting

2 Servicing Specifications

3 Tightening Torques

4 Checking and Adjusting

Mechanism

1 Structure

2 Shuttle Shift

3 Lubrication for Transmission

Servicing

Servicing

Servicing

Servicing

Servicing

Mechanism

1 Structure

2 Hydraulic Circuit

3 Three Point Hitch Hydraulic System

Servicing

1 Troubleshooting

2 Servicing Specifications

3 Tightening Torques

4 Checking and Adjusting

5 Disassembling and Assembling

6 Servicing

Mechanism

1 Wiring Diagram

2 Electrical Circuit Retailed Chart

3 Starting System

4 Instrument Panel

5 Opc (Operator Presence Control)

6 Lighting System

7 Trailer Socket

Servicing

1 Troubleshooting

2 Servicing Specifications

3 Tightening Torques

4 Checking and Adjusting

5 Disassembling and Assembling

6 Servicing

Mechanism

Servicing

1 Troubleshooting

2 Servicing Specifications

3 Tightening Torques

4 Precautions at Repairing Refrigerant Cycle

5 Checking and Charging Refrigerant Cycle

6 Checking, Disassembling and Servicing

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