Secondary Shaft Shimming; Control Forks And Splined Drum Assembly On The Gearbox Housing - MOTO GUZZI California EV Workshop Manual

A
B
C
Mittels des einbaus von 2 oder 4 unterlegscheiben zu erhaltendes mass: mm144,7 ÷ 145,2
D
E
F
G
A
H
I
L
M
N
O
P
36
Size to be obtained by fitting 2 or 4 washers: mm144,7 ÷ 145,2
Afstand die men moet verkrugen met het monteren von 2 of 4 ringen: mm144,7 ÷ 145,2
To obtain the above-mentioned values fit suitable washers
Um die angegebenen werte zu erhalten auf die passcheiben einwirken
Gebruik sterlingen om deze afstand te verkrijgen
A
B
D
C

Secondary shaft shimming

• Assemble the abutments washer on the 4
then the adjustment washers until the established
distance of 144.7 ÷ 145.2 mm is reached between
the adjustment washers and the 5
(To measure remove the O-ring between the 1
th
5 -speed gear) (see page 16 of this section)
• Assemble the roller bearing on the shaft, 4
• Screw the nut on the secondary shaft, 4
by using "Loctite" and then caulk it.
• Assemble the complete secondary shaft on the
gearbox housing.
Control forks and splined drum assembly on the
gearbox housing
Before reassembling the splined drum in the gearbox, it
is necessary to measure the distance between the two
side stops "A" of the drum housing, and between housing
and cover.
This measurement shall be carried out with a depth gauge
in the housing and in the cover and shall include also the
gasket thickness.
Measure now the "B" unit of the splined drum after
inserting the rod, the 1-mm base washer from the clutch
housing side (see picture page 42 of this section) and
the pin retaining washer on the opposite side. Then insert
on the pin retaining washer a shim with a thickness that
allows a size of 0.2 – 0.3 mm lower than the measure of
the side stops between housing and cover.
Insert the splined drum complete with shims in the housing
and assemble:
st nd rd th
• The 1 -2 -3 -4 speed control forks on the sliding
sleeves on the secondary shaft.
Looking through the hole of the gear retainer pawl,
one of the six grooves for gear retainer on the drum in
line with the said hole shall be visible.
• The fork retaining keys within the drum splines; to place
the fork retaining keys in the drum splines, use the
relevant tool code 14929300 see chapter 5 section B.
• The pawl in the hole on the housing, the spring and
the plug "C" by screwing it temporarily. Insert the
support rod on the sleeve control forks.
• Assemble the neutral indicator "D" on the housing.
G
EARBOX
th
-speed side,
th -speed gear.
st and
th
-speed side.
th
-speed side,