Clutch Shaft Reassembly On The Housing - MOTO GUZZI California EV Workshop Manual

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B
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D
E
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G
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A
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Clutch shaft reassembly on the housing

Proceed as follows to reassemble the following parts on
D
the clutch shaft:
• Insert the transmission gear "A" on the shaft with clutch
dog towards the cover.
• Insert the clutch dog sleeve "B" on the shaft with the
clutch dogs towards the transmission gear.
• Insert the disk springs "C" following the assembly
position as shown in the picture.
• Assemble the cush drive damper pads cup ""D".
• By means of the relevant tool code 12905900 placed
on the cush drive damper pads cup, press the springs
with until the two sealing half-sections can be
assembled in the specific slot on the clutch shaft.
• Assemble the spacer nut on the shaft.
• Insert the needle bearing inner race with the relevant
tool code 17945460 to press it on the shaft itself.
Then assemble on the shaft, housing side:
• The seal ring within the groove on the shaft.
• The lubricating ring between the shaft and the bearing
on the housing.
• Lastly insert the complete clutch shaft on the bearing
and on the seal ring on the housing.
5 th -speed gear and relevant engaging sleeve
assembly on the primary shaft
To assemble the 5
proceed as follows:
• Assemble the roller bearing cage and the 5
gear on the bushing.
• Insert the gear assembly, the roller bearing cage and
the bushing on the splined part of the primary shaft,
and let it slide until the hole is reached.
• Insert the clip in the shaft hole and then place the
retaining roller on the clip.
• Press the roller with a specific tool (made of one pin
and one tube) or with the thumb of the left hand, while
pushing down with the right hand the complete bushing
as described above for the cage and the gear.
• Rotate the bushing to the right or to the left until the
roller engages in one of the six internal splines of the
bushing.
• Assemble the 5
on the shaft, then the fork on the rod and the fork
retaining key in the spline of the splined drum.
th
-speed gear on the primary shaft,
th
-speed engaging sleeve with the fork
G
EARBOX
th -speed