MOTO GUZZI Stelvio 1200 4V Manuals

Manuals and User Guides for MOTO GUZZI Stelvio 1200 4V. We have 2 MOTO GUZZI Stelvio 1200 4V manuals available for free PDF download: Service Manual, Service Station Manual

MOTO GUZZI Stelvio 1200 4V Service Manual (275 pages)

Brand: MOTO GUZZI | Category: Motorcycle | Size: 9.27 MB

Index of Topics
5
Characteristics
7
Safety Rules
7
Maintenance Rules
8
Before Removing Components
8
Components Removal
8
Reassembly of Components
9
Electric Connectors
9
Running-In
10
Vehicle Identification
10
Dimensions and Mass
11
Wheels and Tyres
14
Fuel System
14
Tightening Torques
14
Side Stand
16
Swing Arm
17
Front Suspension
17
Rear Suspension
17
Front Wheel
17
Rear Wheel
17
Slot Packing System
21
Specific Tooling
21
Recommended Products Chart
22
Special Tools
24
Motore
24
Special Tools
25
Chassis
27
Bevel Gear Set
28
Front Fork
29
Scheduled Maintenance Table
31
Routine Maintenance Table
31
Transmission Fluid
32
Check
32
Replacement
32
Engine Oil
33
Engine Oil Filter
35
Gearbox Oil
35
Inspection
35
Air Filter
36
Checking the Valve Clearance
37
Braking System
38
Level Check
38
Top-Up
39
Electrical System
42
Components Arrangement
42
Electrical System Installation
43
Front Side
44
Central Part
47
Back Side
49
General Wiring Diagram
51
Checks and Inspections
53
Dashboard
54
Diagnosis
54
Battery Recharge Circuit
56
Checking the Stator
56
Start-Up System Check
57
Lights List
57
Level Indicators
57
Front Headlamp
57
Fuses
58
Rear Light
58
Auxiliary Fuses
58
Control Unit
59
Battery
59
Main Fuses
59
Speed Sensor
60
Engine Rpm Sensor
61
Throttle Position Sensor
62
Engine Temperature Sensor
64
Engine Temperature Sensor Resistance
64
Air Temperature Sensor
66
Air Temperature Sensor Resistance
66
Lambda Sensor
67
Injector
69
Coil
72
Engine Oil Pressure Sensor
74
Neutral Sensor
75
Clutch Lever Sensor
76
Side Stand Sensor
77
Bank Angle Sensor
78
Air Temperature Sensor - Instrument Panel
79
Run/Stop Switch
80
Connectors
81
Ecu
81
Engine from Vehicle
86
Vehicle Preparation
86
Removing the Engine from the Vehicle
86
Installing the Engine to the Vehicle
92
Engine
98
Gearbox
99
Diagram
99
Removing the Gearbox
101
Gearbox Shafts
103
Disassembling the Gearbox
104
Removing the Primary Shaft
108
Removing the Secondary Shaft
110
Checking the Primary Shaft
113
Checking the Secondary Shaft
113
Checking the Desmodromic Drum
114
Fitting the Primary Shaft
114
Fitting the Secondary Shaft
115
Assembling the Gearbox
115
Clutch Control Rod Selection
115
Generator
116
Removing the Generator
117
Tensioning the Belt
120
Installing the Generator
122
Removing the Starter Motor
125
Clutch Side
126
Disassembling the Clutch
126
Checking the Clutch Actuator
129
Assembling the Clutch
129
Head and Timing
131
Removing the Head Cover
133
Removing the Cylinder Head
134
Cylinder Head
136
Removing the Overhead Camshaft
136
Removing the Rocker Arms
137
Removing the Valves
138
Checking the Valve Guides
139
Checking the Cylinder Head
139
Valve Guide Coupling
139
Installing the Valves
140
Inlet/Outlet Valve Seat Detail Drawing
140
Installing the Rocker Arms
141
Installing the Overhead Camshaft
142
Timing
142
Removing the Phonic Wheel
143
Service Shaft Removal
143
Installing the Service Shaft
144
Installing Sliders
145
Cam Timing
146
Measuring Air Gap
149
Cylinder-Piston Assembly
150
Removing the Cylinder
151
Disassembling the Piston
152
Fitting the Piston
152
Installing the Cylinder
154
Right Cylinder
154
Left Cylinder
155
Installing the Cylinder Head
156
Installing the Head Cover
160
Crankcase - Crankshaft
160
Removing the Crankshaft
161
Disassembling the Connecting Rod
162
Inspecting the Crankshaft Components
163
Checking the Connecting Rod
163
Crankshaft Seat
163
Crankpin Diameter
163
Connecting Rod Bearing Thickness
164
Pin-Bushing Coupling Data
164
Assembling the Connecting Rod
165
Connecting Rod Weight Selection
165
Installing the Crankshaft
166
Lubrication
168
Refitting the Crankcase Halves
168
Conceptual Diagrams
168
Oil Pump
169
Oil Sump
173
Refitting the Oil Sump
174
Oil Sump Components
174
Removing the Oil Sump
177
Power Supply
182
Circuit Diagram
182
Injection
182
Cylinders Synchronisation
184
Throttle Body Pipes Laying
184
Recovery Function
186
Injection System
186
ECU INFO Screen Page
187
PARAMETERS Screen Page
187
STATUS Screen Page
188
ACTIVATION Screen Page
189
ERRORS Screen Page
189
SETTINGS Screen Page
190
Suspensions
192
Removing the Front Wheel
192
Front Fork
193
Adjustment
195
Removing the Fork Legs
195
Draining Oil
196
Disassembling the Fork
199
Checking the Components
201
Reassembling the Fork
203
Filling Oil
206
Installing the Fork Legs
209
Steering Bearing
210
Adjusting Play
210
Removing the Rear Wheel
212
Shock Absorbers
213
Adjusting
213
Rear Shock Absorber Adjustment
213
Removing
214
Swinging Arm
216
Checking
218
Installing
219
Bevel Gears
221
Fitting
230
Support Unit
234
Troubleshooting
236
Exhaust
238
Removing the Tail Pipe
239
Removing the Manifold - Tail Pipe
240
Removing the Exhaust Manifold
240
Engine Oil Cooler
241
Rear Brake Calliper
245
Front Brake Calliper
246
Front Brake Pads
246
Removal
247
Rear Brake Pads
249
Bleeding the Braking System
251
Bodywork
255
Seat
255
Instrument Panel
255
Rider Footrest Plate
256
Left Side
256
Right Side
257
Side Fairings
258
Air Box
261
Fuel Tank Removal
264
Fuel Tank Cover
264
Fuel Tank Upper Fairing
265
Fuel Tank
266
Adjustable Windscreen
267
Pre-Delivery
270
Aesthetic Inspection
270
Tightening Torques Inspection
270
Levels Check
271
Road Test
271
Static Test
272
Functional Inspection
272
Index
273

MOTO GUZZI Stelvio 1200 4V Service Station Manual (135 pages)

Brand: MOTO GUZZI | Category: Motorcycle | Size: 4.86 MB

Safety Rules
8
Transmission Fluid
18
Gearbox Oil
18
Checking the Valve Clearance
18
Bank Angle Sensor
26
Spring
29
Table of Contents
30
Ball Bearing
37
Gear
38
Ball Bearing Cage
40
Circlip
41
Gear
44
- Removing the Generator
  46
- Installing the Generator
  50
- Starter Motor
  54
Gear
56
Spacer
60
- Removing the Cylinder Head
  62
- Cylinder Head
  65
- Removing the Valves
  67
- Checking the Cylinder Head
  68
- Installing the Valves
  69
- Installing the Cylinder Head
  85
- Oil Pump
  98

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MOTO GUZZI Stelvio 1200 4V Service Station Manual (135 pages)

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