MOTO GUZZI CALIFORNIA SPECIAL SPORT Manuals

Manuals and User Guides for MOTO GUZZI CALIFORNIA SPECIAL SPORT. We have 4 MOTO GUZZI CALIFORNIA SPECIAL SPORT manuals available for free PDF download: Workshop Manual, Manual, Specification

MOTO GUZZI CALIFORNIA SPECIAL SPORT Workshop Manual (512 pages)

1997-2000

Brand: MOTO GUZZI | Category: Motorcycle | Size: 50.95 MB

English

4
- Table of Contents
  4
- California EV (1997 - 2000)
  11
- California EV 2001
  11
- California Jackal
  12
- California Stone
  12
- California Special
  13
- California Special Sport
  13
- Eneral Nformation
  14
- Abbreviations and Symbols
  15
- How to Consult this Manual
  15
- General Safety Regulations
  17
- Rules for Maintenance Procedures
  17
- Warranty
  19
- Identification Data
  22
- Lubricants and Refilling
  24
- Technical Specifications
  26
- Tightening Torques
  38
- Tools
  41
- Preliminary Tests
  46
- Engine Ignition
  48
- Engine Warming-Up
  48
- Engine Running
  48
- Stopping the Engine
  50
- Parking
  50
- Adjustments and Regulations
  52
- Sport
  52
- Clutch and Front Brake Control
  224
- Gearbox Control
  226
- Rear Brake Control
  230
- Steering
  237
- Handlebar
  239
- Foot Rests
  241
- Side Stand
  243
- Chassis Dimensions
  245
- Front Bumper
  247
- Chassis Dimensions
  249
- System Components
  255
- Tank "5
  257
- 10 Battery "1
  273
- 11 Starter Switch "2
  273
- 12 Relay "3
  275
- 14 Air Temperature Sensor "5
  279
- 15 Oil Sensor Temperature "6
  279
- 16 R.p.M. and T.D.C. Sensor "7
  281
- 17 Coils "8
  283
- 18 Throttle Position Potentiometer "9
  285
- 19 Operating Stages
  287
- 20 Diagnostics
  291
- Fuel Vapour Purification and Recirculation System (Usa, Sgp, Can)
  307
- System Features
  310
- Silencers
  310
- Exhaust Pipes
  312
- Expansion Chamber
  314
- General Rules for Engine Overhaul
  317
- Lubrication System
  323
- Heads and Timing System
  333
- Cylinders and Pistons
  357
- Clutch
  361
Dutch

14
- Lgemene Inlichtingen
  14
- Hoe Moet Deze Handleiding Geraadpleegd Worden
  16
- Afkortingen en Symbolen
  16
- Algemene Veiligheidsregels
  18
- Regels Voor de Onderhoudsoperaties
  18
- Garantie
  20
- Model Features
  21
- Arakteristieken
  21
- Gegevens Voor de Identificatie
  23
- Smeerproducten en Tanken
  25
- Technische Gegeven
  27
- Start-Up
  28
- Transmissions
  28
- Clutch
  28
- Primary Transmission
  28
- Suspensions
  30
- Front
  30
- Rear
  30
- Wheels
  30
- Brakes
  34
- Standard Values
  38
- Draaikoppe
  40
- Uitrusting
  41
- Control and Use of the Morbike
  45
- Ontrole en
  45
- Ebruik Van de
  45
- Otorfiets
  45
- Before Start-Up Check that
  46
- Preliminaire Controles
  47
- Cool Engine
  48
- Start Van de Motor
  49
- Verwarming Van de Motor
  49
- Motor in Werking
  49
- Stilstand Van de Motor
  51
- Parkeren
  51
- Steering Shock Absorber
  52
- Clutch Lever and Front Brake Lever Adjustment
  52
- Rear and Front Left Brake Pedal Adjustment
  52
- Registraties en Regelingen
  53
- Front Fork Adjustment
  54
- Rear Shock Absorbers Adjustment
  56
- Maximum Allowed Load
  56
- Steering Adjustment
  58
- Preparation for Long Periods at Rest
  60
- Light Beam Adjustment
  60
- Voorbereiding Voor Een Lange Inactiviteit
  61
- Cleaning the Motorbike
  62
- Preparation for Washing
  62
- While Washing
  62
- After Washing
  62
- Ontrolle und
  63
- Ebrauch des
  63
- Otorrads
  63
- Schoonmaak Van de Motorfiets
  63
- Instructions on How to Clean the Windscreen
  64
- Scheduled Maintenance
  66
- Leding
  123
- Spiegel
  125
- Spiegeltjes
  125
- Vorderes und Hinteres Schutzblech
  127
- Voorste en Achterste Spatbord
  127
- Kleine
  133
- Laterale Flanken
  133
- Vordersitz
  135
- Voorste Zadel
  135
- Hintersitz
  137
- Achterste Frameschotten
  139
- Frameschotten Vooraan
  141
- Äderteile
  142
- Ielinstallaties
  142
- Vorderrad
  144
- Voorwiel
  144
- Hinterrad
  154
- Achterwiel
  154
- Überholung der Räder
  162
- Revisie Wielen
  162
- California Jackal - Stone
  165
- Hydraulische Linker Voorrem
  166
- Hydraulische Rechter Voorrem
  168
- California Ev - Special - Special Sport
  173
- Special Sport
  173
- Hydraulische Achterrem California
  174
- Jackal - Stone
  175
- Vordere Gabel
  186
- Voorste Gaffel
  186
- Hintere Schwinge
  214
- Achterste Vork
  214
- Achterste Schokbreker
  218
- 11 Lenkungsstossdämpfer
  220
- 12 Reifen
  220
- 11 Schokbreker Van Sturing
  220
- 12 Banden
  220
German

66
- Egelmässige Artung
  66
- Eriodiek Onderhoud
  66
- Tabel Periodiek Onderhoud
  68
- Maintenance Procedures
  69
- Engine Oil Replacement
  69
- Viscosity
  69
- Wartungsarbeiten
  70
- Onderhoudsoperaties
  70
- Oil Cartridge Filter Replacement
  71
- Washing the Oil Mesh Filter
  73
- Air Filter
  75
- Fuel Filter
  77
- Spark Plugs
  79
- Tappet Backlash
  81
- Gearbox Lubrication
  83
- Final Drive Lubrication
  85
- Steering Bearings
  87
- Front Fork Oil Replacement
  89
- Checking the Braking and Clutch System Fluid
  97
- Brake System Fluid Replacement
  99
- Draining the Braking System Fluid
  107
- Rear Braking System
  109
- Left-Hand Front Braking System
  111
- Left-Hand Front and Rear Braking System
  113
- Brake Pad Check/Replacement
  115
- Front Brake Caliper
  115
- Rear Brake Caliper
  117
- Wheel Spokes Tension Adjustment
  119
- Trimmings
  123
- Wing Mirrors
  124
- Front and Rear Mudguards
  126
- Side Panels
  132
- Front Seat
  134
- Rear Seat
  136
- Rear Chassis Protections
  138
- Front Chassis Protections
  140
- Wheel Parts
  142
- Front Wheel
  143
- Brake Disks Spacing Flanges
  151
- Rear Wheel
  153
- Rear Wheel Hub Removal – Rubber Cush Drive Damper Side
  157
- Rear Brake Disk Spacer Flange
  159
- Wheel Overhaul
  161
- Bearings
  161
- Wheel Spindle
  161
- Front Left-Hand Hydraulic Brake California Jackal - California Stone
  165
- Brake Calipers
  165
- Front Right-Hand Hydraulic Brake
  167
- Brake Disks
  169
- Rear and Front Left-Hand Hydraulic Brake
  173
- Rear Hydraulic Brake
  175
- Disk Brake Troubles
  179
- Brake-Power Limiter
  183
- Front Fork
  185
- Complete Fork Removal
  191
- Fork Leg Removal
  193
- General Rules for a Correct Overhaul
  193
- Troubles – Causes - Solutions
  195
- Disassembly/Overhaul
  197
- Overhaul of the Compression Shock Absorber
  201
- Overhaul of the "Rebound" Shock Absorber
  205
- Rear Swing Arm
  213
- Rear Shock Absorbers
  217
- Controls
  223
- Removal of Front Brake Lever with Master Cylinder
  224
- Removal of Front Clutch Lever
  224
- Disassembly of California Jackal - California Stone
  228
- Disassembly of California Special - California Special Sport
  228
- Accelerator / Starter Control
  232
- Accelerator Control
  232
- Maintenance of Accelerator Cables
  232
- Starter Circuit
  234
- Chassis
  236
- Disassembly of Front Footrests
  241
- Reassembly of Front Footrests
  241
- Disassembly of Rear Footrests Support
  241
- Fuel System
  252
- General Description of the Fuel System
  253
- Fuel Circuit
  255
- Electrical Fuel Pump “1”
  259
- Fuel Filter “2”
  261
- Electro-Injectors “3”
  261
- Pressure Adjuster “4”
  263
- Intake Air Circuit
  265
- Air Filter Box “1”
  267
- Throttle Body “2”
  269
- Electrical Circuit
  271
- Normal Mode
  287
- Start-Up Stage
  287
- Operation During the Acceleration Stage
  289
- Resetting the Ecu
  291
- Throttle Valve Potentiometer Circuit
  293
- Absolute Pressure Sensor Circuit
  293
- Oil Temperature Circuit Sensor
  295
- Air Temperature Sensor Circuit
  295
- Battery Voltage
  295
- Injector 1 and 2 Circuit
  297
- Circuit and Primary Winding of Coils
  297
- Fuel Pump Relay Circuit
  299
- Electronic Control Unit
  299
- Timing and Engine R.P.M. Sensor Circuit
  299
- Electronic Revolution Counter
  301
- Carburation
  301
- Carburation Procedure
  303
- Rules for Carburation, Regulation and Adjustment
  305
- CO% Check
  305
- Exhaust System
  309
- Installatie
  309
- Engine
  316
- Engine Unit Removal - Installation/Gearbox Removal from Chassis
  317
- Oil Sump
  325
- Oil Mesh Filter
  325
- Oil Cartridge Filter
  325
- Oil Pressure Transmitter
  327
- Engine Oil Pressure Regulator Valve
  327
- Oil Pump
  329
- Check for Oil Leakages from the Engine Crankcase
  331
- Head Disassembly
  337
- Check of Head Components
  339
- Heads
  339
- Valve Guides
  339
- Data Table for Valve and Guide Couplings
  339
- Valve Seats
  341
- Valve Spring Inspection
  343
- Outside Spring
  343
- Inside Spring
  343
- Spring Package Check
  345
- Rocker and Pin Check
  347
- Timing
  349
- Timing Data
  349
- Diameters for Camshaft Supports and Relative Seats on the Crankcase
  353
- Coupling Data for the Tappets and Relative Seats on the Crankcase
  353
- Check of the Timing System Setting
  355
- Reassembly of the Toothed Wheel and Measuring of the Air Gap
  357
- Check of Components
  359
- Grading Cylinder Diameter Since Engine N° Kd 030428
  359
- Grading Piston Diameter Since Engine N° Kd 030428
  359
- Grading Cylinder Diameter up to Engine N° Kd 030429
  359
- Coupling Data
  361
- Clutch Springs
  367
- Spring Pressure Plate
  367
- Driven Disks
  367
- Toothed Crown for Ignition
  367
- Intermediate Plate
  369
- Control Transmission
  369
- Clutch Adjustment Screw on Lever
  369
- Lever Return Spring on Gearbox
  369
- Alternator and Flywheel
  373
- Flywheel
  375
- Crank Shaft and Connecting Rods
  377
- Connecting Rods
  381
- Check the Axis Parallelism
  381
- Connecting Rod Bearing Thickness
  383
- Crankpin Diameter
  383
- Coupling Data between the Piston Pin and Bushing
  383
- Crankshaft
  385
- Main Bearing Journal Diameter, Flywheel Side
  385
- Main Bearing Journal Diameter, Timing System Side
  385
- Weight Control for Crankshaft Balancing
  387
- Gearbox
  391
- Main Features
  392
- Gearboxes Fitted with New 5-Clutch Dog Gears
  392
- Removal and Installation
  396
- Disassembly
  400
- Removal of the Internal Clutch Body
  402
- Removal of the Gearbox Cover
  402
- Removal of Shaft Assembly and Splined Drum
  404
- Disassembly of the Secondary Shaft
  406
- Disassembly of the Primary Shaft
  408
- Disassembly of Clutch Shaft
  410
- Bearing Removal
  412
- Gear Box Housing and Cover
  412
- Check and Overhaul
  414
- Gearbox Housing and Cover
  414
- Roller Ball Bearings
  414
- Secondary Shaft
  414
- Secondary Shaft Gears
  416
- Engaging Gear Sleeve Control Forks
  416
- Engaging Gear Splined Drum
  416
- Drum Holder Rods and Gearbox Control Forks
  416
- Clutch Fixed Body on the Clutch Shaft
  418
- Sleeve on the Clutch Shaft
  418
- Transmission Gear on the Clutch Shaft
  418
- Gearbox Control Range Selector
  418
- Gearbox Unit Reassembly on the Bench
  420
- Bearing Assembly on the Gearbox Housing and on the Cover
  420
- Bearing Pressing Within Their Seats on the Gearbox Housing
  420
- Bearing Pressing Within Their Seats on the Gearbox Housing Cover
  420
- Range Selector Assembly on the Gearbox Cover
  422
- Primary Shaft Reassembly on the Housing
  422
- Primary Shaft Shimming
  422
- Secondary Shaft Reassembly on the Housing
  424
- Secondary Shaft Shimming
  426
- Control Forks and Splined Drum Assembly on the Gearbox Housing
  426
- Clutch Shaft Reassembly on the Housing
  428
- Cover Assembly on the Gearbox Housing
  430
- Final Drive Housing and Shaft
  438
- Final Drive Housing
  439
- Antriebsgehäuse Hinten
  440
- Flange on the Final Drive Housing
  443
- Adjustment Shims of the Final Drive Housing Flange
  443
- Drilled Shaft with Internal Teeth as a Connection to the Rear Wheel
  443
- Bevel Gear
  445
- Bearing Case
  445
- Adjustment Washers between Spacer and Bearing
  445
- Lock Nut for Bevel Gear Pinion on the Bearing Case
  445
- Case Components
  447
- Housing Case
  447
- Crown on the Drilled Shaft
  449
- Cover on the Transmission Housing
  449
- Contact Impression Check
  451
- Pinion – Crown Coupling
  451
- Final Drive Shaft
  453
- Sleeve for Transmission Shaft and Bevel Sprocket “A”
  453
- Double U-Joint “D”
  453
- Antriebswelle
  454
- Electrical System
  455
- Electrical System Description
  456
- Headlight
  456
- Taillight
  456
- Beschreibung der Elektroanlage
  457
- Battery
  474
- Instructions to Operate Dry Batteries
  474
- Maintenance Instructions for Batteries Charged with Acid
  474
- Batterie
  475
- Battery Charge Instructions
  476
- Battery (Usa - Sgp – Can Version)
  478
- Batterie (Version Usa - Sgp - Can)
  479
- Cyclic Use
  480
- Buffer Use
  480
- Starter Motor
  482
- Anlassermotor
  483
- Light and Acoustic Systems / Dashboard / Controls
  484
- Lichtanlage und Hupe / Instrumententafel / Schaltungen
  485
- Taillight Assembly
  486
- Front Direction Indicators
  490
- Light-Bulb Replacement
  490
- Rear Direction Indicators
  492
- Acoustic System
  494
- Dashboard Warning Lights
  494
- Revolution Counter - Odometer
  500
- Side Stand Switch
  504
- Schalter Seitenständer
  505
- Fuse Terminal Board
  506
- Sicherungsklemmenbrett
  507
- Alternator - Regulator
  508
- Check the Winding Isolation Towards Earth
  508
- Check the Winding Continuity
  508
- Check the Voltage Output
  508
- Alternator - Regler
  509
- Regulator
  510
- Regulator Checks
  510

MOTO GUZZI CALIFORNIA SPECIAL SPORT Workshop Manual (288 pages)

Brand: MOTO GUZZI | Category: Motorcycle | Size: 55.32 MB

Table of Contents
4
Sec. a General Information Page

12
- Abbreviations and Symbols
  12
- How to Consult this Manual
  12
- General Safety Regulations
  13
- Rules for Maintenance Procedures
  13
- Warranty
  14
Model

16
- Identification Data
  16
- Lubricants and Refilling
  17
- Technical Specifications
  18
- Tightening Torques
  25
- Tools
  26
- Ontrol and 1 Preliminary Tests
  29
Sec. C Control and Use of the Morbike

32
- Engine Ignition
  32
- Engine Warming-Up
  32
- Engine Running
  32
- Stopping the Engine
  33
- Parking
  33
- Adjustments and Regulations
  34
- Preparation for Long Periods at Rest
  38
- Cleaning the Motorbike
  39
Sec. D Scheduled Maintenance

42
- Scheduled Maintenance - Table
  42
- Maintenance Procedures
  43
Trimmings

71
- Wing Mirrors
  72
- Front and Rear Mudguards
  73
- Side Panels
  77
- Front Seat
  78
- Rear Seat
  79
- Rear Chassis Cover Protections
  80
- Front Chassis Cover Protections
  81
Heel Parts

83
- Front Wheel
  84
- Rear Wheel
  90
- Wheel Overhaul
  95
- Front Left-Hand Hydraulic Brake
  97
  - California Jackal - Stone
    97
- Front Right-Hand Hydraulic Brake
  98
  - Sport
    98
- Rear Hand Hydraulic Brake California
  102
  - Jackal - Stone
    102
- Front Fork
  106
- Rear Swing Arm
  122
- Rear Shock-Absorber
  124
- Steering Shock Absorber
  125
- Tires
  125
Controls

128
- Clutch and Front Brake Control
  128
- Gearbox Control
  129
- Rear Brake Control
  131
- Accelerator /Starter Control
  132
Sec. H Chassis

136
- Steering
  136
- Handlebar
  137
- Foot Rests
  138
- Side Stand
  139
- Chassis Dimensions
  140
- Front Bumper
  141
- Chassis Dimensions
  142
Uel System

145
- General Description of the System
  146
- System Components
  147
- Tank "5
  149
- Electrical Fuel Pump "1
  150
- Fuel Filter "2
  151
- Electro-Injectors "3
  151
- Pressure Adjuster "4
  152
- Air Filter Box "1
  154
- Throttle Body "2
  155
- Battery "1
  158
- Starter Switch "2
  158
- Relay "3
  159
- Air Temperature Sensor "5
  161
- Oil Sensor Temperature "6
  161
- P.M. and T.D.C. Sensor "7
  162
- Coils "8
  163
- Throttle Position Potentiometer "9
  164
- Operating Stages
  165
- Diagnostics
  167
- Fuel Vapour Purification and Recirculation System (Usa, Sgp, Can)
  175
Sec. L Exhaust System

178
- System Features
  178
- Silencers
  178
- Exhaust Pipes
  179
- Expansion Chamber
  180
Engine

181
- General Rules for Engine Overhaul
  182
- Gearbox Assembly
  182
- Lubrication System
  185
- Heads and Timing System
  190
- Cylinders and Pistons
  204
- Clutch
  206
- Alternator
  212
- Crankshaft and Connecting Rods
  214
Gearbox

224
- Main Features
  224
- Removal and Installation
  226
- Disassembly
  228
- Check and Overhaul
  237
- Gearbox Unit Reassembly on the Bench
  240
Sec. O Rear Transmissionhousing Andshaft

250
- Rear Transmission Housing
  250
- Transmission Shaft
  257
Sec. P Electrical System

260
- Electrical System Description
  260
- Battery
  269
- Battery (Usa - Sgp - Can Version)
  271
- Starter Motor
  273
- Light and Acoustic Systems / Dashboard / Controls
  274
- Side Stand Switch
  284
- Fuse Terminal Board
  285

MOTO GUZZI CALIFORNIA SPECIAL SPORT Manual (168 pages)

Brand: MOTO GUZZI | Category: Motorcycle | Size: 1.08 MB

MOTO GUZZI CALIFORNIA SPECIAL SPORT Specification (155 pages)

Brand: MOTO GUZZI | Category: Motorcycle | Size: 1.54 MB

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More MOTO GUZZI Manuals

MOTO GUZZI CALIFORNIA SPECIAL SPORT Manuals

MOTO GUZZI CALIFORNIA SPECIAL SPORT Workshop Manual (512 pages)

Table of Contents

English

Dutch

German

MOTO GUZZI CALIFORNIA SPECIAL SPORT Workshop Manual (288 pages)

Table of Contents

Sec. a General Information Page

Model

Sec. C Control and Use of the Morbike

Sec. D Scheduled Maintenance

Trimmings

Heel Parts

Controls

Sec. H Chassis

Uel System

Sec. L Exhaust System

Engine

Gearbox

Sec. O Rear Transmissionhousing Andshaft

Sec. P Electrical System

MOTO GUZZI CALIFORNIA SPECIAL SPORT Manual (168 pages)

MOTO GUZZI CALIFORNIA SPECIAL SPORT Specification (155 pages)

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