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MOTO GUZZI WOULD LIKE TO THANK YOU
for choosing one of its products. We have compiled this booklet to provide a comprehensive overview of your vehicle's quality features. Please read it
carefully before riding the vehicle for the first time. It contains information, tips and precautions for using your vehicle. It also describes features, details
and devices to assure you that you have made the right choice. We believe that if you follow our suggestions, you will soon get to know your new vehicle
well and that it will continue to give you satisfactory service for many years to come. This booklet forms an integral part of the vehicle; should the vehicle
be sold, it must be transferred to the new owner.
Moto Guzzi California
Ed. 02_10/2012
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Summary of Contents for MOTO GUZZI California 1400 Custom
- Page 1 MOTO GUZZI WOULD LIKE TO THANK YOU for choosing one of its products. We have compiled this booklet to provide a comprehensive overview of your vehicle's quality features. Please read it carefully before riding the vehicle for the first time. It contains information, tips and precautions for using your vehicle. It also describes features, details and devices to assure you that you have made the right choice.
- Page 2 The instructions in this manual have been prepared to offer mainly a simple and clear guide to its use; it also describes routine maintenance procedures and regular checks that should be carried out on the vehicle at an authorised Moto Guzzi Dealer or Workshop, The booklet also contains instructions for simple repairs.
- Page 3 Personal safety Failure to completely observe these instructions will result in serious risk of personal injury. Safeguarding the environment Sections marked with this symbol indicate the correct use of the vehicle to prevent dam- aging the environment. Vehicle intactness The incomplete or non-observance of these regulations leads to the risk of serious damage to the vehicle and sometimes even the invalidity of the guarantee The symbols illustrated above are very important.
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Page 5: Table Of Contents
Engine stop switch..............47 Carbon monoxide..............11 Button Cruise Control..............47 Fuel..................11 System ABS................49 Hot components..............12 MGTC system(Moto Guzzi Controllo Trazione)......53 Start off and Riding..............12 Opening the saddle............... 55 The braking................13 Identification................56 Warning lights................ 13 Provision for the installation of accessories...... - Page 6 Spark plug dismantlement............84 Removing the air filter............... 84 Checking the brake oil level............85 Braking system fluid top up........... 85 Checking clutch fluid..............86 Topping up clutch fluid............86 Use of a new battery............. 86 Checking the electrolyte level..........87 Charging the battery..............
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Page 7: General Rules
Moto Guzzi California Chap. 01 General rules... -
Page 8: Foreword
TIONS, OFF ROAD OR FOR TRACK USE. Motorcycle care Moto Guzzi recommends using quality products for cleaning the vehicle. The use of unsuitable products can damage vehicle components. For cleaning do not use sol- vents such as "nitro thinner", "cold cleaning agents", or similar fuels, or cleaning products that contain alcohol. - Page 9 USE OF HOT WATER INTENSIFIES THE EFFECT OF THE SALT. USE ONLY PLENTY OF COLD WATER TO WASH AND REMOVE ANTI-ICING SALT USE OF HIGH PRESSURE WASHING SYSTEMS (OR STEAM CLEANERS) CAN DAMAGE THE SEALS, OIL SEALS, BRAKING SYSTEM, ELECTRICAL SYSTEM AND THE SADDLE.
- Page 10 OF PLASTIC PARTS. ROTARY BRUSHES OR SPONGES WITH HARD SURFA- CES CAN MAKE SCRATCHES CHROME PARTS AND POLISHED METAL TREAT THE PARTS MADE OF CHROME, ALUMINIUM OR POLISHED STEEL IN A SPECIAL MANNER. WASH THEM WITH PLENTY OF WATER AND CAR SHAM- POO, POLISH AND REGULARLY BRIGHTEN THEM WITH POLISH PASTE, PRO- TECT THEM WITH WAXES OR SUITABLE ACID-FREE PRODUCTS (E.G.
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Page 11: Carbon Monoxide
THE USE OF SILICONE SPRAY TO CLEAN THE RUBBER SEALS MAY CAUSE DAMAGE. DO NOT USE OTHER PRODUCTS CONTAINING SILICON FOR CLEANING THE MOTORCYCLE Carbon monoxide If you need to keep the engine running in order to perform a procedure, please ensure that you do so in an open or very well ventilated area. -
Page 12: Hot Components
ANY CONTACT WITH NAKED FLAME, SPARKS OR OTHER HEAT SOURCES WHICH MAY CAUSE IGNITION OR EXPLOSION. DO NOT ALLOW FUEL TO DISPERSE INTO THE ENVIRONMENT. KEEP OUT OF THE REACH OF CHILDREN. VEHICLE FALL OR EXCESSIVE INCLINATION CAN CAUSE FUEL TO SPILL OUT. Hot components The engine and the exhaust system components get very hot and remain in this con- dition for a certain time interval after the engine has been switched off. -
Page 13: The Braking
TECTED A FAILURE. IN MANY CASES THE ENGINE WILL CONTINUE TO OPERATE WITH LIMITED PERFORMANCE; IMMEDIATELY CONTACT AN Official Moto Guzzi Dealer. IF THE ALARM WARNING LIGHT AND THE WORD ON THE ENGINE OIL PRES- SURE DISPLAY REMAIN ON, OR IF THEY TURN ON DURING ENGINE REGULAR... -
Page 14: Used Engine Oil And Gearbox Oil
CARRY OUT ENGINE OIL LEVEL CHECK. IF THE OIL PRESSURE LEVEL RE- MAINS LOW ALTHOUGH THE PROCEDURE DESCRIBED ABOVE HAS BEEN PROPERLY CARRIED OUT, CONTACT AN OFFICIAL Moto Guzzi DEALER TO HAVE THE CIRCUIT CHECKED. Used engine oil and gearbox oil... -
Page 15: Brake And Clutch Fluid
Brake and clutch fluid Brake and clutch fluid BRAKE AND CLUTCH FLUIDS CAN DAMAGE THE PLASTIC OR RUBBER PAIN- TED SURFACES. WHEN SERVICING THE BRAKING SYSTEM OR THE CLUTCH SYSTEM, PROTECT THESE COMPONENTS WITH A CLEAN CLOTH. ALWAYS WEAR PROTECTIVE GOGGLES WHEN SERVICING THESE SYSTEMS. BRAKE AND CLUTCH FLUIDS ARE EXTREMELY HARMFUL FOR YOUR EYES. -
Page 16: Stand
KEEP OUT OF THE REACH OF CHILDREN. BATTERY LIQUID IS CORROSIVE. DO NOT POUR OR SPILL ON PLASTIC COM- PONENTS IN PARTICULAR. ENSURE THAT THE ELECTROLYTIC ACID IS COM- PATIBLE WITH THE BATTERY BEING ACTIVATED. Stand BEFORE SETTING OFF, MAKE SURE THE STAND HAS BEEN COMPLETELY RETRACTED TO ITS POSITION. -
Page 17: Vehicle
Moto Guzzi California Chap. 02 Vehicle... - Page 18 02_01...
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Page 19: Arrangement Of The Main Components
02_02 Arrangement of the main components (02_02) key: 1. Front headlight assembly 2. Front left turn indicator 3. Windshield (if applicable) 4. Instrument panel 5. Clutch pump 6. Left rear-view mirror 7. Left light switch 8. Fuel tank cap 9. Fuel tank 10. - Page 20 12. Left side saddle pannier (if applicable) 13. Brake light/left rear turn indicator 14. License plate light 15. Left silencer 16. Rear tone wheel 17. Left hand passenger footrest 18. Side stand 19. Gear lever 20. Engine oil level dipstick 21.
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Page 21: Dashboard
02_03 Dashboard (02_03) Instrument panel / controls location key: 1. Clutch control lever 2. Instruments and gauges 3. Ignition switch /steering lock 4. Front brake lever 5. Throttle grip 6. MODE switch 7. Turn indicator switch 8. Horn button 9. Light switch 10. -
Page 22: Instrument Panel
The vehicle is supplied with two keys already programmed. The instrument panel ac- cepts a maximum of four keys at the same time: contact an Official Moto Guzzi dealer to enable these keys or to disable a key that has been lost. -
Page 23: Light Unit
1. Cruise control warning light (green) 2. ABS (Anti-lock Braking System) warning light (orange) 3. MGCT (Moto Guzzi Controllo Trazione) warning light (orange) 4. Turn indicator warning light (green) 5. Low fuel warning light (orange) 6. High beam warning light (blue) 7. -
Page 24: Digital Lcd Display
The following indicators will light up for a couple of seconds on the instrument panel when the ignition key is set to "ON": - the Moto Guzzi logo; - all the warning lights; - the back lighting. When the daytime light function is activated the back lighting switches off after the key is turned ON. - Page 25 - Trip odometer - Travelling time - Average travelling speed - Average fuel consumption - Instant fuel consumption - Reserve travel - Battery voltage - Clock ONLY WITH THE VEHICLE AT A STANDSTILL: - Menu - MGCT (Moto Guzzi Controllo Trazione)
- Page 26 FUEL LEVEL On the digital display, on the right hand side, the fuel level in the tank can be viewed through a series of bars (6). When the fuel level drops far enough for only one bar to stay lit on the digital display the fuel reserve warning light will turn on 02_10 Two kilometres after the low fuel warning light turns on, the kilometres travelled with...
- Page 27 02_12 When the thresholds of the maintenance intervals have been exceeded an adjustable spanner icon will appear (3). Having a Moto Guzzi Dealership or authorised ga- rage carry out scheduled service will eliminate this indication. With the key set to "KEY OFF" the general alarm warning light flashes to indicate activation of the locking system.
- Page 28 BATTERY VOLTAGE In this mode the correct battery voltage can be viewed 02_15 TIME ADJUSTMENT The clock can be programmed with this option. To access this function press and hold in the MODE button. Within this function, each time the right or left selector is pressed, the time will be increased or decreased by one hour.
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Page 29: Alarms
See an Official Moto Guzzi Dealership as soon as possible. In these cases the ECU activates a safety procedure limiting vehicle performance in order to allow the rider to go to an Official Moto Guzzi Dealership at a reduced speed. Ac- 02_18 cording to the type of failure, performance can be limited in two ways: a) by reducing the maximum torque produced;... - Page 30 IF THE SIGNAL APPEARS AFTER ENGINE IGNITION (THE WARNING LIGHT IS 02_19 FLASHING), AN OIL PRESSURE FAULT IS SIGNALLED; SWITCH OFF THE EN- GINE IMMEDIATELY AND TAKE THE MOTORCYCLE TO AN Official Moto Guzzi Dealership USING A ROADSIDE ASSISTANCE VEHICLE. Electronic control unit disconnected alarm In case no connection is detected, the disconnection icon is displayed on the instru- ment panel and the red general warning light turns on to signal this condition.
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Page 31: Mapping Selection
Turn indicator malfunction When the instrument panel detects a failing turn indicator, the turn indicator warning light flashes twice as fast and the problem is signalled on the digital display. 02_21 Mapping selection (02_22) The engine management electronic control unit has 3 different electronic acceleration "mappings"... - Page 32 smoothly delivers it so as to prevent loss of grip. In this mode, the vehicle performance is limited, and therefore, the maximum speed cannot be reached. EVEN IN THIS MODE, ALWAYS USE PARTICULAR CAUTION WHEN RIDING IN POOR GRIP CONDITIONS. Passing through the various mappings takes place by acting on the starter button which, 5 seconds after the engine is started, takes on the function of mapping selection button...
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Page 33: Control Buttons
Control buttons (02_23, 02_24, 02_25, 02_26, 02_27) • Turn the selector to the right (RH) or left (LH) to scroll the options within the MENU. • Press the selector to confirm the selected data. 02_23 Trip journal 1 and 2 Two trip journals are available (*). - Page 34 CLOCK (9) MENU (only with the vehicle at a standstill) (10) MGCT (Moto Guzzi Controllo Trazione) (Only with the vehicle at a standstill) (11) With the following options: TRIP ODOMETER, TRAVELLING TIME, AVERAGE TRAVELLING SPEED, AVERAGE FUEL CONSUMPTION pressing in and holding the central button resets all the indications stored in the active TRIP LOG.
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Page 35: Advanced Functions
NOTE EVERY TIME THE SET VALUE IS MODIFIED, THE NUMERIC SYMBOL IS DIS- PLAYED IN NEGATIVE (BLINKS) FOR 2 SECONDS BEFORE BEING CONFIRMED To deactivate the system, from value "1", turn the selector to the left, holding it down, until the value "-" appears. The MGCT warning light will be on steady. - Page 36 - CALIBRATION - C° / F° - FUEL CONSUMPTION - CHANGE THE CODE - LANGUAGE - SERVICE 02_29 BACKLIGHTING This function adjusts backlighting to three brightness levels. Once you have entered this function and each time the selector is pressed, the fol- lowing icons are cyclically displayed: - MIN (one full bar) - MID (two full bars)
- Page 37 CALIBRATING To calibrate the MGCT (Moto Guzzi Controllo Trazione) system, ride about 10 seconds on a flat, straight section of road in second gear at a speed of 30 +/- 2 km/h (18.64 +/- 02_31 1.24 mph) until CALIBRATION appears on the display.
- Page 38 THE INSTRUMENT PANEL, THE MESSAGE CALIBRATING IS REPLACED BY THE INDICATION OF THE KILOMETRES TRAVELLED SINCE ENTERING RE- SERVE STATE °C/°F This function selects the ambient temperature unit of measurement. Once you have entered this function and each time the selector is pressed, the two units of meas- urement are cyclically displayed: - °C - °F...
- Page 39 After inserting the code it remains displayed until the instrument panel is switched off. SERVICE This function interfaces with the systems present on the motorcycle and diagnose them. To enable this function, enter an access code available only from Moto Guzzi service centres. LANGUAGES The display language can be selected with this function.
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Page 40: Ignition Switch
When the thresholds of the maintenance intervals have been exceeded an adjustable spanner icon will appear (3). Start ups: EVERY 10,000 km (6,250 mi) CAUTION TAKE THE VEHICLE TO AN OFFICIAL Moto Guzzi Dealership WHEN THE ICON APPEARS 02_34 Ignition switch (02_35) The ignition switch is on the front part of the fuel tank near the headstock. -
Page 41: Locking The Steering Wheel
LOCK (1): The steering is locked. It is not possible to start the engine or switch on the lights. The key can be extracted OFF (2): The engine and lights cannot be set to work. The key can be extracted. ON (3): the engine may be started. -
Page 42: Parking Lights
Parking lights (02_37) The vehicle has front and rear parking lights. Considering that it is preferable to park the vehicle in adequate and well-lit areas, parking lights are very useful when parking the vehicle in a dark or poorly lit area and when the vehicle needs to be visible. OPERATION To turn on the parking lights: •... -
Page 43: Switch Direction Indicators
Switch direction indicators (02_39) NOTE ELECTRICAL COMPONENTS FUNCTION ONLY WHEN THE IGNITION KEY IS SET TO "ON" Move the switch to the left, to indicate a left turn; move the switch to the right to indicate a right turn. Pressing the switch deactivates the turn indicator. CAUTION IF THE WARNING LIGHT WITH ARROWS FLASHES QUICKLY, IT MEANS THAT ONE OR BOTH TURN SIGNALS LIGHT BULBS ARE BURNT OUT. -
Page 44: Passing Button
Light switch In the mode with daytime lights activated: • the light switch functions are disabled except for the high beam flasher func- tion • In the right hand position the high beam flashes in case of danger or emer- gency. -
Page 45: Daytime/Night Lights Switch
Daytime/night lights switch (02_42) NOTE ELECTRICAL COMPONENTS FUNCTION ONLY WHEN THE IGNITION KEY IS SET TO "ON" • Directing the switch upward the daylight lights are activated • Directing the switch downward the night lights are activated 02_42 Heated handgrip control (02_43, 02_44) (IF AVAILABLE) Activation, deactivation and heat level of the handgrips take place by short pressing the control. -
Page 46: Flasher Button
There are 3 heat intensity levels which are activated cyclically (from level 1 to level 3) each time the control is pressed. After level 3, pressing the control again deactivates the function. If the key is switched to the OFF position, upon restarting the function will be deacti- vated. -
Page 47: Start-Up Button
Start-up button (02_46) Press the button and the starter motor spins the engine. 02_46 Engine stop switch (02_47) It acts as an engine cut-off or emergency stop switch. Press this switch to stop the engine. 02_47 Button Cruise Control (02_48, 02_49) •... - Page 48 • If the system is on this will be indicated by a flashing warning light on the instrument panel The function may be used in within a speed range from 40 Km/h (24.85 mph) to 180 Km/h (111.85 mph), and only 3rd, 4th, 5th or 6th gear, and may also be activated when decelerating with the throttle closed.
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Page 49: System Abs
Accelerating for a longer period or exceeding the maximum limit of 180 Km/h (111.85 mph) causes the system to deactivate (switching from SET to ON state). Besides, the system deactivates (going from SET to ON status, flashing warning light) in the event of one of the following conditions: - Engaging the clutch;... - Page 50 The ABS system enhances control over the vehicle, taking into consideration never to exceed the physical limits of vehicle grip on the road. The rider is fully responsible for riding at a suitable speed based on weather and road conditions, always leaving an appropriate safety margin.
- Page 51 - the ABS system is working. If the ABS disabled indication remains: NOTE IF THIS OCCURS, CONTACT AN OFFICIAL Moto Guzzi dealer NOTE THE ABS SYSTEM HAS BEEN DESIGNED AND DEVELOPED, CONSISTENTLY WITH THE REST OF THE VEHICLE, TO BE USED ON TARMAC ROADS AND IT IS NOT SUITABLE FOR OFF-ROAD USE.
- Page 52 SUCH BEHAVIOUR IS TO BE CONSIDERED NORMAL AND DOES NOT CREATE MALFUNCTIONS IN THE SYSTEM. IF THE GAP FOR ONE OR BOTH SENSORS IS NOT WITHIN THE TOLERANCE INDICATED BELOW, TAKE THE MOTORCYCLE TO AN official Moto Guzzi DEALERSHIP Characteristic Distance between tone wheel and front sensor 0.3 - 2.00 mm (0.012 - 0.079 in)
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Page 53: Mgtc System(Moto Guzzi Controllo Trazione)
MGTC system(Moto Guzzi Controllo Trazione) MGCT is a system which controls slipping of the rear wheel in the event of a brief loss of grip, for the purpose of increasing vehicle stability. While MGCT improves vehicle control, it does not allow the physical handling limits of the vehicle to be exceeded. - Page 54 If the MGCT disabled indication remains: NOTE IF THIS OCCURS, CONTACT AN OFFICIAL Moto Guzzi dealer. IF THE GAP FOR ONE OR BOTH SENSORS IS NOT WITHIN THE TOLERANCE INDICATED BELOW, TAKE THE MOTORCYCLE TO AN official Moto Guzzi DEALERSHIP...
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Page 55: Opening The Saddle
Characteristic Distance between tone wheel and front sensor 0.3 - 2.00 mm (0.012 - 0.079 in) Distance between tone wheel and rear sensor 0.3 - 2.00 mm (0.012 - 0.079 in) Opening the saddle (02_51, 02_52) • Rest the vehicle on its stand. •... -
Page 56: Identification
BEFORE SETTING OFF, MAKE SURE THAT THE SADDLE IS CORRECTLY LOCKED INTO POSITION. Identification (02_53, 02_54) Write down the chassis and engine number in the specific space in this booklet. The chassis number is handy when purchasing spare parts. CAUTION CHANGING THE IDENTIFICATION CODE IS A CRIME THAT MAY BE PUNISHED WITH SERIOUS CRIMINAL CHARGES. -
Page 57: Provision For The Installation Of Accessories
ENGINE NUMBER The engine number is printed on the base of the engine crankcase, left hand side. Engine No..... 02_54 Provision for the installation of accessories (02_55, 02_56, 02_57, 02_58) SIDE PANNIERS (if applicable) COVER OPENING • Rest the vehicle on its stand. •... - Page 58 02_56 REMOVAL • After lifting the cover, remove the internal fixing screws (5) • Remove the pannier (6) 02_57 02_58...
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Page 59: Use
Moto Guzzi California Chap. 03... -
Page 60: Checks
THE VEHICLE, FOR CORRECT AND SAFE OPERATION. FAILURE TO DO SO MAY LEAD TO SEVERE PERSONAL INJURY OR VEHICLE DAMAGE. DO NOT HESITATE TO CONTACT AN Official Moto Guzzi Dealer IF YOU DO NOT UN- DERSTAND HOW SOME CONTROLS WORK OR IF MALFUNCTIONING IS DE- TECTED OR SUSPECTED. - Page 61 Throttle grip Check that the throttle functions smoothly and can be fully opened and closed in all steering positions. Adjust and/or lubricate necessary. Engine oil Check and/or top-up as required. Wheels/ tyres Check that tyres are in good condition. Check inflation pressure and check for tyre wear and damage.
- Page 62 Side stand Check it works properly. Check that there is no resistance when the side stand is pulled up and down and that the spring tension makes it snap back to its rest position. Lubricate couplings and joints if necessary. Check safety switch for correct operation.
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Page 63: Refuelling
Refuelling (03_02) To refuel: • Introduce the key (1) in the fuel tank cap lock (2). • Turn the key anticlockwise, then pull and remove the fuel cap. • Refill. CAUTION 03_02 DO NOT ADD ADDITIVES OR ANY OTHER SUBSTANCES TO THE FUEL. WHEN USING A FUNNEL, ENSURE THAT IT IS PERFECTLY CLEAN. -
Page 64: Rear Shock Absorbers Adjustment
Screw to increase preloading; and vice versa, screw to reduce it. CAUTION TO OBTAIN A GOOD STABILITY IN YOUR VEHICLE, MAKE SURE THAT BOTH SHOCK ABSORBERS ARE ADJUSTED AT THE SAME POSITION. IF NECESSA- RY, CONTACT AN Official Moto Guzzi Dealer. -
Page 65: Rear Shock Absorbers Setting
CAUTION TO AVOID DAMAGE, DO NOT FORCE THE SET SCREW (1) BEYOND THE RE- SPECTIVE END OF TRAVEL ON EITHER SIDE. Rear shock absorbers setting (03_04) REAR SHOCK ABSORBER - STANDARD ADJUSTMENT FOR USE ON ROAD RIDER preload adjustment, ring turn 2 steps from the minimum preload position RIDER+PASSENGER preload... -
Page 66: Front Fork Adjustment
CAUTION 03_05 TO HAVE THE FRONT FORK OIL AND OIL SEALS REPLACED, CONTACT AN Official Moto Guzzi Dealer. Justering af greb til forbremse (03_06) Adjust the distance between the lever end and the hand grip by turning the set screw. -
Page 67: Clutch Lever Adjustment
Clutch lever adjustment (03_07) Adjust the distance between the lever end and the hand grip by turning the set screw. To adjust: push the control lever forward and turn the set screw until the arrow points at the desired number. 03_07 Running in Running in is essential to ensure the durability of the vehicle. -
Page 68: Starting Up The Engine
AFTER THE SPECIFIED MILEAGE, TAKE THE VEHICLE TO AN OFFICIAL Moto Guzzi DEALER FOR THE CHECKS INDICATED IN THE "AFTER RUN-IN" TABLE IN THE SCHEDULED MAINTENANCE SECTION TO AVOID INJURING YOUR- SELF, OTHERS AND /OR DAMAGING THE VEHICLE. Starting up the engine The vehicle has an automatic starter and does not require any special instruction for cold start. -
Page 69: Catalytic Silencer
SYSTEM, BRAKE DISCS) ARE NOT A HAZARD TO PERSONS OR CHILDREN. DO NOT LEAVE YOUR VEHICLE UNATTENDED WITH THE ENGINE ON OR THE KEY IN THE IGNITION SWITCH. CAUTION VEHICLE FALL OR EXCESSIVE INCLINATION CAN CAUSE FUEL TO SPILL OUT. FUEL USED TO DRIVE INTERNAL COMBUSTION ENGINES IS HIGHLY FLAM- MABLE AND CAN BECOME EXPLOSIVE UNDER CERTAIN CONDITIONS. -
Page 70: Stand
If the noise produced by the exhaust system increases, get immediately in touch with the Dealer or with a Moto Guzzi authorised repair shop. NOTE DO NOT TAMPER WITH THE EXHAUST SYSTEM. -
Page 71: Suggestion To Prevent Theft
SIDE STAND If the stand has been folded up for any manoeuvre (for example, when the vehicle is in motion), place the vehicle on the stand again as follows: • Grasp the left grip and put the right hand on the upper rear part of the vehicle. •... -
Page 72: Basic Safety Rules
NEVER leave the ignition key in the lock and always use the steering lock. Park the vehicle in a safe place such as a garage or a place with guards. Whenever possible, use an additional anti-theft device. Make sure all vehicle documents are in order and the road tax paid. - Page 73 03_11 The stand has been designed to support the weight of the vehicle and a minimum load, without the added weight of rider and passenger. The purpose of the side stand is to prevent the vehicle from falling or overturning while rider and passenger get on the vehicle and get ready to ride;...
- Page 74 When getting on and off the vehicle, the passenger must move carefully so as not to cause a loss of stability for vehicle and rider. CAUTION THE RIDER MUST INSTRUCT THE PASSENGER ON HOW TO GET ON AND OFF THE VEHICLE SAFELY. THE VEHICLE IS EQUIPPED WITH PASSENGER FOOTRESTS TO FACILITATE GETTING ON OR OFF THE VEHICLE.
- Page 75 • Place both feet on the ground, straighten and balance the vehicle keeping it upright in riding position. CAUTION THE RIDER MUST NOT EXTRACT OR ATTEMPT TO EXTRACT THE PASSENGER FOOTRESTS WHILE SEATED, BECAUSE THIS MIGHT COMPROMISE VEHICLE STABILITY AND BALANCE. •...
- Page 76 • Give instructions as necessary to help the passenger dismount the vehicle. RISK OF FALLING AND OVERTURNING. MAKE SURE THE PASSENGER HAS GOT OFF THE VEHICLE. DO NOT REST YOUR WEIGHT ON THE SIDE STAND. • Tilt the motorcycle until the stand touch the ground. •...
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Page 77: Maintenance
Moto Guzzi California Chap. 04 Maintenance... -
Page 78: Foreword
In general terms, scheduled maintenance can be carried out by the owner; however, some operations may require specific tools and technical training. For periodic main- tenance, servicing or technical advice, contact an Official Moto Guzzi Dealer for prompt and accurate service. - Page 79 To check: ENGINE OIL LEVEL MUST BE CHECKED WHEN THE ENGINE IS WARM AND WITH THE DIPSTICK INSERTED BUT NOT SCREWED IN. CAUTION DO NOT LET THE ENGINE IDLE WITH THE VEHICLE AT STANDSTILL TO WARM UP THE ENGINE AND OBTAIN THE OPERATING TEMPERATURE OF ENGINE 04_02 OIL.
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Page 80: Engine Oil Top-Up
CAUTION DO NOT GO BEYOND THE "MAX" AND BELOW THE "MIN" LEVEL MARK TO AVOID SEVERE ENGINE DAMAGE. Engine oil top-up (04_03) Fill with engine oil as required: • Unscrew and remove the filler plug. DO NOT ADD ADDITIVES OR OTHER SUBSTANCES TO THE OIL. 04_03 When using a funnel or any other element, make sure it is perfectly clean. -
Page 81: Engine Oil Change
CAUTION FOR DISASSEMBLY, INSPECTION AND CHANGING OF THE CARDAN OIL RE- FER TO AN Official Moto Guzzi Agent OR, IF YOU ARE EXPERIENCED AND QUALIFIED, YOU MAY REFER TO THE INSTRUCTION IN THE WORKSHOP MAN- UAL THAT MAY BE PURCHASED FROM THE SAME Official Moto Guzzi Agent. -
Page 82: Gearbox Oil Level
TO GUZZI DEALERSHIP OR, IF YOU ARE QUALIFIED TO DO SO BY YOURSELF, PERFORM THE PROCEDURES REFERRING TO THE INSTRUCTIONS GIVEN IN THE WORKSHOP MANUAL, WHICH MAY ALSO BE PURCHASED FROM THE OFFICIAL Moto Guzzi Dealership. Tyres (04_04, 04_05) This vehicle is fitted with tyres without inner tubes (Tubeless). - Page 83 THERE ARE SEVERAL TYPES OF WEAR INDICATORS. CONSULT YOUR DEAL- ER ON METHODS TO CHECK FOR WEAR. CARRY OUT A VISUAL INSPECTION FOR TYRE WEAR AND TEAR, REPLACE TYRES WHEN WORN. WHEN TYRES ARE OLD, THE MATERIAL MAY HARDEN AND NOT PROVIDE ADEQUATE ROAD HOLDING, EVEN IF TYRES ARE STILL WITHIN THE WEAR LIMIT.
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Page 84: Spark Plug Dismantlement
CAUTION THE SPARK PLUGS MUST BE REMOVED, CHECKED AND, IF NECESSARY, RE- PLACED BY AN Official Moto Guzzi DEALERSHIP OR, IF YOU ARE QUALIFIED TO DO SO YOURSELF, PERFORM THE PROCEDURES REFERRING TO THE IN- STRUCTIONS GIVEN IN THE WORKSHOP MANUAL, WHICH MAY ALSO BE PURCHASED FROM THE Official Moto Guzzi Dealership. -
Page 85: Checking The Brake Oil Level
Braking system fluid top up CAUTION IN ORDER TO TOP UP BRAKE FLUID, CONSULT AN Official Moto Guzzi Agent OR, IF YOU ARE ADEQUATELY TRAINED AND EXPERIENCED, YOU MAY RE- FER TO THE INSTRUCTIONS IN THE WORKSHOP MANUAL THAT MAY BE... -
Page 86: Checking Clutch Fluid
Top-up if the fluid does not reach at least the "MIN" reference mark. Topping up clutch fluid CAUTION FOR TOP-UP OF THE CLUTCH FLUID REFER TO AN Official Moto Guzzi Agent OR, IF YOU ARE EXPERIENCED AND QUALIFIED, YOU MAY REFER TO THE INSTRUCTION IN THE WORKSHOP MANUAL THAT MAY BE PURCHASED FROM THE SAME Official Moto Guzzi Agent. -
Page 87: Checking The Electrolyte Level
• Refit the saddle. To install a new battery follow the operations described above but in reverse order. CAUTION UPON REFITTING, CONNECT THE LEAD TO THE POSITIVE TERMINAL (+) FIRST AND AFTERWARDS THE LEAD TO THE NEGATIVE TERMINAL (-). 04_10 CHECK THAT THE BATTERY LEADS AND TERMINALS ARE: - IN GOOD CONDITION (NOT CORRODED OR COVERED BY DEPOSITS);... -
Page 88: Long Periods Of Inactivity
CAUTION WHEN RECHARGING OR USING THE BATTERY, BE CAREFUL TO HAVE THE ROOM ADEQUATELY AIRED. DO NOT BREATH GASES RELEASED WHEN THE BATTERY IS RECHARGING. Switch on the battery charger. Characteristic RECHARGE MODES: Recharge - Ordinary Electric Current - 1.8A Time - 8-10 hours Long periods of inactivity (04_11) IF THE VEHICLE IS OUT OF USE FOR MORE THAN TWENTY DAYS, DISCON-... -
Page 89: Fuses
If the vehicle is inactive longer than fifteen days, it is necessary to recharge the battery to avoid sulphation. • Remove the battery. In winter or when the vehicle is out of use for prolonged periods, check charge level frequently (about once a month) to prevent deterioration. •... - Page 90 To check: • Set the ignition switch to 'OFF' to avoid an accidental short circuit. • Open the cover of the secondary fuse box on the right side of the front fairing. • Take out one fuse at a time and check if the filament is broken. •...
- Page 91 6 - Electrical socket, GPS socket, heated handgrips fuse (15 A) 7 - ABS power fuse (20 A) NOTE THREE FUSES ARE SPARES (8). MAIN FUSES The main fuses are located in the central part of the motorcycle, under the rider saddle, on the right side.
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Page 92: Lamps
Lamps (04_16, 04_17, 04_18, 04_19, 04_20, 04_21) CAUTION BEFORE REPLACING A BULB, TURN THE IGNITION SWITCH TO «KEY OFF» AND WAIT A FEW MINUTES FOR THE BULB TO COOL OFF. WEAR CLEAN GLOVES OR USE A CLEAN DRY CLOTH TO REPLACE THE BULB. - Page 93 HEADLAMP BULB REPLACEMENT • Rest the vehicle on its stand. • Remove the headlamp upper fixing screws (1) • Turn the headlamp, unscrew the fixing screws (2) of the headlamp cover (3) and remove it 04_16 04_17 HIGH BEAM BULB •...
- Page 94 • Unhook the high beam bulb retainer spring (5) • Now the bulb (6) can be removed and replaced 04_19 LOW BEAM BULB • Disconnect the connector (7) from the low beam bulb 04_20 • Remove the low beam bulb (8) from the bulb holder (9) and replace it. 04_21...
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Page 95: Headlight Adjustment
Headlight adjustment (04_22, 04_23) NOTE IN COMPLIANCE WITH LOCAL LEGAL REQUIREMENTS, SPECIFIC PROCE- DURES MUST BE FOLLOWED WHEN CHECKING LIGHT BEAM ADJUSTMENT. For a quick check of the correct direction of the front light beam: • Place the vehicle 10 m (32.8 ft) from a vertical wall and make sure the ground is level. -
Page 96: Front Direction Indicators
After adjusting: NOTE CHECK THAT THE LIGHT BEAM VERTICAL DIRECTION IS CORRECT. Front direction indicators (04_24) • Rest the vehicle on its stand. • Loosen and remove screw (1). NOTE REMOVE THE PROTECTION GLASS WITH CAUTION SO AS NOT TO BREAK THE FITTING TOOTH. -
Page 97: Additional Light Activation
NOTE INSERT THE BULB IN THE BULB HOLDER SO THAT THE TWO GUIDING PINS COINCIDE WITH THEIR GUIDES ON THE BULB HOLDER. • Install a bulb of the same type adequately. NOTE IF THE BULB HOLDER «4» IS STICKS OUT ITS FITTING, INSERT IT AGAIN COR- RECTLY BY MATCHING THE BULB HOLDER RADIAL OPENING WITH THE SCREW SEAT. -
Page 98: Bulb Replacement
Bulb replacement (04_26, 04_27, 04_28, 04_29) • Undo the two frame fixing screws 04_26 • Remove the frame 04_27 • Remove the bulb holder 04_28... -
Page 99: Rear Optical Unit
CAUTION THE HEADLIGHT ASSEMBLY MUST BE REMOVED, CHECKED AND, IF NECES- SARY, CHANGED BY AN OFFICIAL MOTO GUZZI DEALERSHIP OR, IF YOU ARE QUALIFIED TO DO SO YOURSELF, PERFORM THE PROCEDURES REFERRING TO THE INSTRUCTIONS GIVEN IN THE WORKSHOP MANUAL, WHICH MAY AL- SO BE PURCHASED FROM THE OFFICIAL MOTO GUZZI DEALERSHIP. -
Page 100: Number Plate Light
CAUTION THE LICENSE PLATE LIGHT MUST BE REMOVED AND, IF NECESSARY, RE- PLACED BY AN Official Moto Guzzi Dealership OR, IF YOU ARE QUALIFIED TO DO SO BY YOURSELF, PERFORM THE PROCEDURES REFERRING TO THE IN- STRUCTIONS GIVEN IN THE WORKSHOP MANUAL, WHICH MAY ALSO BE PURCHASED FROM THE Official Moto Guzzi. -
Page 101: Front And Rear Disc Brake
Rear-view mirrors removal: • Rest the vehicle on its stand. • Loosen the locking nut. UPON REFITTING AND BEFORE TIGHTENING THE LOCKING NUT, MAKE SURE THAT THE REAR VIEW MIRROR SUPPORT STEM IS ALIGNED WITH THE HAN- DLEBAR. 04_30 • Slide up and remove the complete rear-view mirror unit. - Page 102 CAUTION TAKE YOUR VEHICLE TO AN Official Moto Guzzi Dealer TO HAVE THE REAR WHEEL REMOVED. CAUTION CHECK BRAKE PADS FOR WEAR MAINLY BEFORE EACH RIDE. To perform a quick pad wear check: • Rest the vehicle on its stand.
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Page 103: Periods Of Inactivity
If the friction material thickness (even of one front (3) or rear (4) pad) is reduced to a value of about 1.5 mm (0.059 in) (or even if one of the wear indicators is not very visible), contact an Official Moto Guzzi Dealer to replace all the calliper pads. Periods of inactivity (04_35) Take some measures to avoid the side effects of not using the scooter. -
Page 104: Cleaning The Vehicle
Cover the vehicle but do not use plastic or waterproof materials. CAUTION TO AVOID BATTERY DETERIORATION, FOLLOW THE PROCEDURE DESCRI- BED FOR PROLONGED INACTIVITY. 04_35 AFTER STORAGE NOTE TAKE THE PLASTIC BAGS OFF THE EXHAUST PIPE OPENING. • Uncover and clean the vehicle. •... - Page 105 • Air pollution (cities and industrial areas). • Salinity and humidity in the atmosphere (seashore areas, hot and wet weath- er). • Special environmental/seasonal conditions (use of salt, anti-icing chemical products on the roads in winter). • Always clean off any smog and pollution residue, tar stains, insects, bird droppings, etc.
- Page 106 CAUTION AFTER CLEANING YOUR MOTORCYCLE, BRAKING EFFICIENCY MAY BE TEM- PORARILY AFFECTED DUE TO THE PRESENCE OF WATER ON THE FRICTION SURFACES OF THE BRAKING CIRCUIT. ALLOW LONGER BRAKING DISTAN- CES TO PREVENT ACCIDENTS. BRAKE REPEATEDLY TO RESTORE NORMAL OPERATION. CARRY OUT THE PRE-RIDE CHECKS. NOTE CLEAN THE CHROMIUM PARTS FREQUENTLY AND AFTER EACH TIME THE VEHICLE IS WASHED USING A SOFT CLOTH AND A NON ABRASIVE SOLU-...
- Page 107 BODYWORK STILL HOT AS THE CAR SHAMPOO CAN DAMAGE THE PAINT- WORK IF IT DRIES BEFORE BEING RINSED OFF. CAUTION DO NOT USE WATER (OR LIQUIDS) AT TEMPERATURES OVER 40°C (104°F) WHEN CLEANING THE VEHICLE PLASTIC PARTS. DO NOT AIM HIGH PRES- SURE AIR/WATER JETS OR STEAM JETS DIRECTLY ON THESE COMPO- NENTS.
- Page 108 WHEN USING A HIGH PRESSURE CLEANING SYSTEM (AFTER ENSURING THAT THE DETERGENT USED IS COMPATIBLE WITH THE MOTORCYCLE FIN- ISH), MAINTAIN A DISTANCE OF AT LEAST HALF A METRE BETWEEN THE NOZZLE AND THE SURFACE BEING CLEANED. 04_36 04_37 04_38...
- Page 109 CLEAN THE VEHICLE IMMEDIATELY WITH COLD WATER AFTER RIDING ON A ROAD TREATED WITH SALT: SALT IS HIGHLY CORROSIVE. 04_39...
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Page 111: Technical Data
Moto Guzzi California Chap. 05 Technical data... -
Page 112: Saddle
WEIGHT AND DIMENSIONS Maximum length 2445 mm (96.26 in) Maximum width to handlebar 915 mm (36.02 in) Maximum width of the vehicle with 1030 mm (40.55 in) accessories Maximum height 1460 mm (57.48 in) Saddle height 740 mm (29.13 in) Minimum ground clearance 165 mm (6.50 in) Wheelbase... - Page 113 Compression ratio 10.5: 1 Start-up starter Engine idle speed 1200 +/- 100 rpm Clutch hydraulically controlled single- plate dry clutch with incorporated flexible coupling Lubrication system Pressure-fed, controlled by valves and trochoidal pump Air filter cartridge-type dry filter Cooling air and oil cooled with independent trochoidal pump and oil pressure control valve Timing system diagram...
- Page 114 Fuel Premium unleaded petrol, minimum octane rating 95 (NORM) and 85 (NOMM) CAPACITIES Engine oil change filter replacement: 4010 cm³ (244.70 cu.in) Gearbox oil 430 cm³ (26.24 cu.in) Transmission oil 430 cm³ (26.24 cu.in) Fuel (reserve included) 20.5 +/- 0.5 l (4.51 +/- 0.11 UK gal) (5.41 +/- 0.13 gal US) Fuel reserve 5 l (1.10 UK gal) (1.32 gal US)
- Page 115 Alternator (permanent magnet 12 V - 550 W type) Main fuses 40- 30- 10A Auxiliary fuses 15 (4) - 7.5 (2) A Front daylight running light 8 low intensity LEDs (Halogen) low beam light 12V - 55W / H3 (Halogen) high beam light 12V - 55W / H7 Front turn indicators 12VRY10W...
- Page 116 High beam warning light Neutral gear warning light General warning light CHASSIS Type Tubular made of steel, closed double cradle, with elastokinematic engine mounting system for vibration isolation. Trail 155 mm (6.10 in) Headstock angle 32° Front 46 mm (1.81 in) diameter hydraulic telescopic fork with radial brake calliper mounting bracket.
- Page 117 BRAKES Front Ø 320-mm (12.6 in) stainless steel double floating disc, radial callipers with 4 opposed pistons. Rear Ø 282-mm (11.1 in) stainless steel disc, floating calliper with different pins. TRANSMISSION Primary drive Helical gear, ratio 26/35 = 1:1.346 Gear Mechanical, 6 speeds with foot lever on the left hand side of the engine...
- Page 118 Final drive cardan shaft and bevel gear set Ratio 10/36 = 1:3.600 WHEELS AND TYRES Type Alloy wheels for tubeless tyres Front wheel rim 3.50" x 18" Rear wheel rim 6.00" x 16" Tyres Dunlop D 251 Front 130/70 R18 (63H) Inflation pressure (front) 2.5 bar (250 kPa) (36.3 PSI) Inflation pressure with passenger...
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Page 119: Kit Equipment
05_01 Kit equipment (05_01) The tools supplied are: - 4 - 5 mm (0.16 - 0.20 in) L-shaped hex Allen keys (1); - crosshead / plain slot screwdriver (2); - shock absorber preloading adjustment wrench (3); - one toolkit pouch (4);... -
Page 121: Programmed Maintenance
Moto Guzzi California Chap. 06 Programmed maintenance... -
Page 122: Scheduled Maintenance Table
Adequate maintenance is fundamental to ensure long-lasting, optimum operation and performance of your vehicle. For this purpose, Moto Guzzi has formulated a series of checks and scheduled serv- ices (at the owner's expense), are summarised in the table given in the following page. - Page 123 (5) Periodic lubrication of the stand with spray grease is recommended after particu- larly hard use (dirt from salt, dust, etc.) or after long periods of inactivity. (6) Lubricate if you are riding in the rain, on wet roads or after the vehicle has been washed.
- Page 124 km x 1,000 Safety switches Brake fluid (2) Clutch fluid (2) Gearbox oil Fork oil (7) Engine oil Final drive oil Clutch lever pin (6) Tyres - pressure / wear (1) Valve clearance adjustment Wheels Bolts and nuts tightening Battery terminals tightening Suspension Filter box drainage tube Fuel lines (3)
- Page 125 ECOMMENDED PRODUCTS TABLE Product Description Specifications ENI i-RIDE PG RACING 10W-60 Engine oil SAE 10W - 60. As an alternative for recommended oils, top-branded oils that meet or exceed the requirements of CCMC G-4 A.P.I. SG specifications can be used. AGIP GEAR SAE 80 W 90 Transmission oil API GL-4...
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Page 127: Special Fittings
Moto Guzzi California Chap. 07 Special fittings... -
Page 128: Accessories Index
Accessories index This motorcycle is prepared for connection with the antitheft device, the connector is positioned under the saddle. CAUTION FOR INSTALLATION PLEASE CONSULT AN Authorized Service Centre, OR IF YOU ARE QUALIFIED OR AN EXPERT, YOU CAN REFER TO THESE INDICA- TIONS IN THE WORKSHOP MANUAL AVAILABLE AT THE SAME Authorized Service Centre. - Page 129 TABLE OF CONTENTS ABS: 49 Engine oil: 14, 78, 80, 81 Maintenance: 77, 121, 122 Technical data: 111 Accessories: 57, 128 Engine stop: 47 Maintenance Table: 122 Turn indicators: 99 Advanced functions: 35 Mirrors: 100 Tyres: 82 Air filter: 84 Alarms: 29 Fork: 66 Fuel: 11...
- Page 130 The reliability of the vehicle also depends on its mechanical conditions. Checking the vehicle before riding it, its regular maintenance and the use of original Moto Guzzi spare parts only are essential...
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