Clutch Cable Play - Suzuki GW250 Service Manual

2-14 PERIODIC MAINTENANCE

CLUTCH CABLE PLAY

Inspect initially at 1 000 km (600 miles, 3 months) and
every 5 000 km (3 000 miles, 15 months) thereafter.
• Slide the boot 1.
• Loosen the lock-nut 2 and turn the adjuster 3 clockwise as
far as it will go.
• Slide the boot 4.
• Loosen the lock-nut 5 and turn the cable adjuster 6 clock-
wise as far as it will go.
• Drain engine oil and remove the clutch cover. (2-11 and
3-16)
• Loosen the lock-nut 7 and turn the release screw 8 clock-
wise until it stop.
• From this position, turn the release screw 8 counterclockwise
1 rotation, and tighten the lock-nut 7 while holding the
release screw 8.
 Clutch release adjuster lock-nut 7:
• Reinstall the clutch cover and pour engine oil.
(3-85 and 2-11)
• Loosen the adjuster 3 to the 3 to 5 rotation.
• Turn the cable adjuster 6 to obtain 10 – 15 mm (0.4 – 0.6 in)
of free play A at the clutch lever end.
• Minor adjustment can be made with the adjuster 3.
• Tighten the lock-nuts 2 and 5.
 Clutch cable adjuster lock-nut 5:
• Reinstall the boots 1 and 4.
5.5 N·m (0.55 kgf-m, 4.0 lbf-ft)
4.5 N·m (0.45 kgf-m, 3.5 lbf-ft)