Suzuki GW250 Service Manual page 363

• Apply grease on the recessed portion of the joint plate holder
3. Then install the joint plate 0 on the tool, its stamp mark
must face the joint plate holder 3 side.
• Set the drive chain on the tool as illustrated and turn in the
adjuster bolt 5 to secure the wedge holder & wedge pin 4.
• Turn in the pressure bolt "A" 6 and align two joint pins 8
properly with the respective holes of the joint plate 0
• Turn in the pressure bolt "A" 6 further using the bar 7 to
press the joint plate over the joint pins.
• Continue pressing the joint plate until the distance between
the two joint plates come to the specification.
 Joint plate distance specification B
DID 19.55 – 19.75 mm (0.770 – 0.778 in)
If pressing of the joint plate makes the dimension out
of specification excessively, the work must be carried
out again by using new joint parts.
JOINT PIN STAKING
• Set up the special tool as shown in the illustration.
1 Tool body
2 Grip handle
3 Pressure bolt "A"
4 Adjuster bolt (without hole)
5 Staking pin (stowed inside grip handle behind rubber cap)
6 Bar
• Apply a small quantity of grease to the staking pin 5.
CHASSIS 8-79