Inspection; Installation - Suzuki GW250 Service Manual

• Remove the clamps 4.
• Remove the exhaust pipe/muffler assembly 5 by removing
the exhaust pipe bolts 6, muffler support bolts/nuts 7 and
chamber support bolt 8.
NOTE:
Support the exhaust pipe/muffler assembly to prevent it from
falling.
• Remove the each part from the muffler as shown in the
exhaust system components. (10-27)

INSPECTION

• Inspect the exhaust pipe connection, muffler connection and
HO2 sensor for exhaust gas leakage and mounting condition.
If any defect is found, replace the defect part with a new one.
• Check the exhaust pipe bolts, muffler support nuts and cham-
ber support bolt are tightened to their specified torque.
(2-5)

INSTALLATION

Install the exhaust pipe and mufflers in the revers order of
removal. Pay attention to the following points:
• Replace the exhaust pipe gaskets and joint connectors with
new ones.
• Install the removed parts as shown in the exhaust system
components. (10-27)
EXHAUST SYSTEM 6-3