Throttle Cable; Choke Cable; Clutch Cable - Suzuki LT-Z400K3 Setup Manual

THROTTLE CABLE

Check the throttle cable play. The throttle lever play
should be 3.0–5.0 mm (0.12–0.20 in) at the throttle
lever end.
Throttle cable play: 3.0–5.0 mm (0.12–0.20 in)
If adjustment is necessary, carry out the procedure
below:
1. Loosen the throttle cable adjuster lock nut B.
2. Turn the adjuster A to obtain 3.0–5.0 mm (0.12–
0.20 in) of free play.
3. Tighten the lock nut B while holding the adjuster
A. Place the rubber boot C.
After the adjustment is completed, check that
handlebar movement does not raise the
engine idle speed and that the throttle grip
returns smoothly and automatically.

CHOKE CABLE

Check that there is approximately 0.5–1.0 mm (0.02–
0.04 in) free play in the choke cable.
Choke cable play: 0.5–1.0 mm (0.02–0.04 in)
If the cable needs adjusting, use the following proce-
dure.
1. Loosen the lock nut B and turn the adjuster A to
obtain approximately 0.5–1.0 mm (0.02–0.04 in)
free play in the choke cable.
2. Move the cable back and forth firmly to ensure that
the correct amount of free play is available and that
the cable housing is properly seated in the adjuster
A.
3. Tighten the lock nut B, and set the rubber boot C
to correct position.

CLUTCH CABLE

Check the clutch lever play.
The clutch lever play should be 10–15 mm (0.4–0.6
in) at the clutch lever end when the lever is lightly
pulled in towards the grip.
Clutch lever play: 10–15 mm (0.4–0.6 in)
If adjustment is necessary, carry out the procedure
below.
1. Turn the lock nut D of the clutch lever adjuster and
turn in the adjuster C as far as possible.
2. Loosen the cable adjuster lock nuts A and turn the
cable adjuster B to obtain the correct play.
3. Tighten the lock nuts A and place the rubber boot
F. Minor adjustments can now be made with the
clutch lever adjuster C.
4. Tighten the lock nut D and place the lever cover
E.
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