Throttle Body Installation - Suzuki GW250 Service Manual

THROTTLE BODY INSTALLATION

Install the throttle body assembly in the following points:
1) Install the throttle body assembly 1 into the intake pipes 2.
NOTE:
Never tighten the intake pipe clamp screws 3.
2) Install the air cleaner box 4 to the throttle body assembly 1.
3) Tighten the outlet tube clamp screws 5 and then intake pipe
clamp screws 3. (10-18)
4) Tighten the air cleaner box mounting bolts to the specified
torque. (10-18)
 Air cleaner upper mounting bolt A:
Air cleaner lower mounting bolt B:
5) Connect the throttle pulling cable 6 and throttle returning
cable 7 to the throttle cable drum. (10-17)
6) Tighten the throttle cable nuts 8 to the specified torque.
 Throttle cable nut: 4.5 N·m (0.45 kgf-m, 3.0 lbf-ft)
7) Adjust the throttle cable play. (2-13)
NOTE:
* Adjust the TP sensor when it was removed. (4-19)
* Reset the ISC valve and TP sensor when they were removed.
(5-21 and 5-22)
8) After adjusting the throttle cable play, reinstall the removed
parts.
10 N·m (1.0 kgf-m, 7.0 lbf-ft)
5.5 N·m (0.55 kgf-m, 4.0 lbf-ft)
FUEL SYSTEM AND THROTTLE BODY 5-17