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XEROX Xerox DocuPrint N2125 Network Laser Printer Service Manual CAUTION These components are susceptible to electrostatic discharge. Observe all ESD procedures to avoid damage. 721P52390 February 2000 This Service Manual contains information that applies to the DocuPrint N2125 Laser Printer.
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Nor does MS-DOS are trademarks of Microsoft Corporation. Univers is a Xerox represent or warrant that it will notify or provide to such customer trademark of Linotype AG or its subsidiaries. WordPerfect is a any future changes to this documentation.
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Electrostatic Discharge Class 1 LASER Product This caution indicates that there are components which are The DocuPrint N2125 laser printer is certified to comply with sensitive to damage caused by electrostatic discharge. Laser Product Performance Standards set by the U.S.
Introduction The DocuPrint N2125 Service Manual is the primary document used for Title - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Page repairing and maintaining the DocuPrint N2125 Laser Printer.
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Parts that are not spared will not have a number listed. Section 6 - General Procedures This section includes the Operations Menu Map and the Service Mode Menu Map. It includes all unique service operations, supplemental tools and supplies. Initial Issue 02/2000 DocuPrint N2125 Organization...
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This symbol indicates the presence of extreme heat from the Fuser to correct the interference. Assembly. Electrostatic Discharge The following symbols indicates that there are components which are sensitive to damage caused by electrostatic discharge. Initial Issue 02/2000 Terminology and Symbols DocuPrint N2125...
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Use of controls or adjustments other than those specified in this manual may result in an exposure to dangerous laser radiation. The DocuPrint N2125 is certified to comply with Laser Product Performance Standards set by the United States Department of Health and Human Services as a Class 1 product.
1.1 Machine Orientation The Service Call Procedures section is used to identify a suspected problem. This section con- For servicing the DocuPrint N2125, all references to machine orientation are as illustrated in tains Call Flow, Initial Actions, Corrective Actions, and Final Actions.
Section 5 - Parts Lists (PLs) Section 6 - General Procedures Section 7 - Wiring All service calls start with Initial Actions and all service calls end with Final Actions. Figure 1 Call Flow Diagram Service Call Procedures Initial Issue 02/2000 DocuPrint N2125...
#820”, where E9-2 is the error code and #820 is the meter count. If the text is garbled, Perform ()RAP A. 13. Proceed to Corrective Actions. The print quality of the Menu Map is acceptable. Perform Image Quality Checkout. Initial Issue Service Call Procedures 02/2000 1.3, 1.4 DocuPrint N2125...
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Try a sending a document from a different application. The print was successful. There may be a problem with the print drivers. Have the customer contact Xerox Customer Support. There may be a problem with the application software. Have the customer contact Xerox Customer Support.
Run final prints and verify image quality. For Image Quality problems, go to section 3 - Image Quality Checkout. Clean the general area. Communicate with the customer to inform them of actions taken and to ensure all prob- lems have been solved. Initial Issue Service Call Procedures 02/2000 DocuPrint N2125...
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Service Call Procedures Initial Issue 02/2000 DocuPrint N2125...
When the indicated corrective action has been completed, go to Section 1 and restart the System Check to verify that the problem has been corrected. Initial Issue Status Indicator Repair Analysis Procedures 02/2000 Introduction, Measurements DocuPrint N2125...
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Tray 2 Jam - E2-02 E2-0: Feed Jam Paper arrives at Registration Sensor Open Tray 2 Open Tray 2 too early. Open Front Cover Clear Paper Path Go to Initial Issue Status Indicator Repair Analysis Procedures 02/2000 Error Code Tables DocuPrint N2125...
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E4-2: Exit Jam 1. Paper late off Exit Sensor. Open Rear Cover Open Rear Cover 2. Exit Sensor on at power up. Clear Paper Path Go to RAP 11 Status Indicator Repair Analysis Procedures Initial Issue 02/2000 Error Code Tables DocuPrint N2125...
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Reinstall Envelope Feeder Removed while power on. Go to Tray 2/3 Failure E11: Tray 2/3 Fail Trays 2/3 disconnected after power Reinstall Trays 2/3 Power Off/On Go to Initial Issue Status Indicator Repair Analysis Procedures 02/2000 Error Code Tables DocuPrint N2125...
Fuser warm up is completed. Fan Failure U5: Fan Fail Main Fan has failed. Check the Main Fan Power Off Now Printer Pause Power Off and On Go to RAP 20 Status Indicator Repair Analysis Procedures Initial Issue 02/2000 Error Code Tables DocuPrint N2125...
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0102 - DIMM2 DIMM board 2 failure. Go to 0103 - DIMM3 DIMM board 3 failure. Go to 2000 - XIE RAM System Controller Xerox Image Enhanced PWPM failure. Replace the System Controller PWB (REP 9.2). 2010 - XIE PWPM System Controller Xerox Image Enhanced PWPM failure.
Neutral and Earth/Ground. The voltage between Line and Neutral and between Line and Earth/Ground is 198 to 264 VAC and between Neutral and Earth/Ground is less than 3 VAC. Initial Issue Status Indicator Repair Analysis Procedures 02/2000 RAP 1 DocuPrint N2125 2-11...
Check the Front Cover. The Front Cover is closed and actuating the interlock switch. Repair or replace the defective cover/interlock switch as necessary. Check the continuity through the interlock switch. Replace if necessary. Replace the LVPS (REP 9.5). Status Indicator Repair Analysis Procedures Initial Issue 02/2000 RAP 2 2-12 DocuPrint N2125...
Replace the following parts one at a time until the problem is resolved: • Stack Height Sensor (3.4) • Feeder PWB (3.9) • Size 1 PWB (3.13) • Print Engine Controller PWB (9.3) Status Indicator Repair Analysis Procedures Initial Issue 02/2000 RAP 4 2-14 DocuPrint N2125...
Go to Remove Tray 2/3. Manually actuate the No Paper Sensor. The No Paper Actuator moves smoothly. Replace the Tray 2/3 No Paper Actuator (REP 11.7). Initial Issue Status Indicator Repair Analysis Procedures 02/2000 RAP 5 DocuPrint N2125 2-15...
32). If the Registration Sensor is good, and the problem persists, replace the Print Engine Controller PWB (REP 9.3). Replace Print Engine Controller PWB (REP 9.3). Remove the paper stack. Status Indicator Repair Analysis Procedures Initial Issue 02/2000 RAP 6 , RAP 7 2-16 DocuPrint N2125...
Remove obstructions and clean chute. Replace paper tray if necessary 2.1). broken or deformed parts. Replace the paper tray if necessary 2.1). The jams occur when feeding from tray 3. Initial Issue Status Indicator Repair Analysis Procedures 02/2000 RAP 8 DocuPrint N2125 2-17...
Repair or replace the Registration Sensor as necessary (REP 5.4). Perform RAP 48 to test the Exit Sensor. The Exit Sensor is working correctly. Replace the Fuser Assembly (REP 6.2). Status Indicator Repair Analysis Procedures Initial Issue 02/2000 RAP 9 , RAP 10 2-18 DocuPrint N2125...
Check the Fuser Assembly for obstructions or contamination. The Fuser is clean and free of obstructions. Clean or replace the Fuser Assembly (REP 6.2), as necessary. Initial Issue Status Indicator Repair Analysis Procedures 02/2000 RAP 10, RAP 11 DocuPrint N2125 2-19...
PWB, check the voltage between P/J28 pin 1 and frame ground. The voltage is 24VDC. Replace the LVPS (REP 9.5). Replace the Print Engine Controller PWB (REP 9.3). Replace the Print Engine Controller PWB (REP 9.3). Status Indicator Repair Analysis Procedures Initial Issue 02/2000 RAP 11 , RAP 12 2-20 DocuPrint N2125...
On the connector PWB, check the voltage between P/J231 pin 9 and frame ground. The volt- The Print Cartridge is a Xerox N2125 Print Cartridge. age is 0.0VDC with the print cartridge installed and 3.3VDC with the print cartridge removed.
11.8). Scroll to Reg Roll Clutch and press Enter. The Registration Roll rotate smoothly. Repair or replace the Registration Rolls (REP 5.6) as necessary. Status Indicator Repair Analysis Procedures Initial Issue 02/2000 RAP 15 , RAP 16 2-22 DocuPrint N2125...
On the Print Engine Controller PWB, check the voltage between P25 pin 3 and frame ground. The voltage is +5.0 VDC. Go to Replace the Print Engine Controller PWB (REP 9.3). Go to Initial Issue Status Indicator Repair Analysis Procedures 02/2000 RAP 16 , RAP 17 DocuPrint N2125 2-23...
The incorrect data is read only. Set the data to the default value. Replace the Print Engine Controller PWB (REP 9.3). Go to Status Indicator Repair Analysis Procedures Initial Issue 02/2000 RAP 18 , RAP 19 2-24 DocuPrint N2125...
LVPS, check the voltage between P/J283 pin 2 and frame ground. The voltage is less than 1.0VDC. Replace the Fan Assembly (REP 9.1). Replace the Print Engine Controller PWB (REP 9.3). Initial Issue Status Indicator Repair Analysis Procedures 02/2000 RAP 20 , RAP 21 DocuPrint N2125 2-25...
Switch the printer power off. Disconnect P/J13 from the System Controller PWB. Switch the printer power on. Check the voltage between pins 3 and 4 on the disconnected plug. The voltage is 5.0VDC. Initial Issue Status Indicator Repair Analysis Procedures 02/2000 RAP 24 DocuPrint N2125 2-27...
Switch the printer power on. Check the voltage between pins 3 and 4 on the discon- nected plug. The voltage is 5.0VDC. On the LVPS, check the voltage between P/J PN1 pins 1 and 2. The voltage is 24.0VDC. Status Indicator Repair Analysis Procedures Initial Issue 02/2000 RAP 25 2-28 DocuPrint N2125...
Keypad numbers (1-7) increment the counter. Keypad number [4] enters the test and (0) exits the test. Replace the Control Panel Assembly 1.1). Replace the System Controller PWB (REP 9.2). Initial Issue Status Indicator Repair Analysis Procedures 02/2000 RAP 26 , RAP 27 DocuPrint N2125 2-29...
P/J26 (HVPS PWB) (REP 9.6) • P/J27 (Fuser Sensors) (REP 6.2) Switch the printer power on and measure the voltages listed in Table 1. All voltages are correct. Status Indicator Repair Analysis Procedures Initial Issue 02/2000 RAP 28 2-30 DocuPrint N2125...
9.3). On the Print Engine Controller PWB, check the voltage between P/J28 pin 10 and frame ground. The voltage is 3.3 VDC. Replace the LVPS (REP 9.5). Initial Issue Status Indicator Repair Analysis Procedures 02/2000 RAP 29 DocuPrint N2125 2-31...
1). The resistance is between 7K and 380K ohms (depending on the temperature of the fuser). Repair or replace the Fuser Harness Assembly (REP 6.3). Status Indicator Repair Analysis Procedures Initial Issue 02/2000 RAP 30 , RAP 31 2-32 DocuPrint N2125...
Replace the Print Engine Controller PWB (REP 9.3). It appears that the Registration Sensor is working correctly. If a problem persists, replace the Print Engine Controller PWB (REP 9.3). Initial Issue Status Indicator Repair Analysis Procedures 02/2000 RAP 31 , RAP 32 DocuPrint N2125 2-33...
9.3). It appears that the MBF No Paper Sensor is working correctly. If a problem persists, replace the Print Engine Controller PWB (REP 9.3). Status Indicator Repair Analysis Procedures Initial Issue 02/2000 RAP 33 , RAP 34 2-34 DocuPrint N2125...
Test. Scroll to Main Motor and press Enter. Scroll to Confirm Reg. Clutch and press Enter. The Registration Rolls rotate smoothly without stalling or jerking. Replace the Registration Clutch (REP 5.5) or Registration Rolls (REP 5.6). Problem Solved. Status Indicator Repair Analysis Procedures Initial Issue 02/2000 RAP 37 , RAP 38 2-36 DocuPrint N2125...
Replace the following components one at a time until the cause of the problem is found. Problem Solved. • HVPS PWB Assembly (REP 9.6). • Print Engine Controller PWB (REP 9.3). Problem solved. Initial Issue Status Indicator Repair Analysis Procedures 02/2000 RAP 43 , RAP 44 DocuPrint N2125 2-39...
Replace the System Controller PWB (REP 9.2). Replace the DIMM installed in slot 2 with a new DIMM 10.1). Replace the System Controller PWB (REP 9.2). Status Indicator Repair Analysis Procedures Initial Issue 02/2000 RAP 44 , RAP 45 2-40 DocuPrint N2125...
Replace the DIMM installed in slot 2 with a new DIMM 10.1). Replace the System Controller PWB (REP 9.2). Replace the System Controller PWB (REP 9.2). Initial Issue Status Indicator Repair Analysis Procedures 02/2000 RAP 46, RAP 47 DocuPrint N2125 2-41...
1 and 3, pins 1 and 4, and between pins 1 and 5. All readings are 25 to 35 ohms. Replace the Exit Motor (REP 6.5). Replace the Print Engine Controller PWB (REP 9.3). Replace the Print Engine Controller PWB (REP 9.3). Status Indicator Repair Analysis Procedures Initial Issue 02/2000 RAP 48 , RAP 49 2-42 DocuPrint N2125...
Check the wiring harnesses. If the harnesses are in good condition, replace the Duplex PWB (REP 12.4). Replace the Print Engine Controller PWB (REP 9.3). Replace the Print Engine Controller PWB (REP 9.3). Initial Issue Status Indicator Repair Analysis Procedures 02/2000 RAP 50 , RAP 51 DocuPrint N2125 2-43...
If the problem persists, replace the following in order until the problem is found: • Print Engine Controller PWB (REP 9.3). • Feeder PWB (REP 11.9). • Size PWB (REP 11.19) • Paper Feed Clutch (REP 11.10). Initial Issue Status Indicator Repair Analysis Procedures 02/2000 RAP 52 , RAP 53 DocuPrint N2125 2-45...
Check the resistance between the bottom and top terminals of the mating connector on the paper tray 2. There is continuity between the two pins. Replace the paper tray mating connector 2.2). Status Indicator Repair Analysis Procedures Initial Issue 02/2000 RAP 54 2-46 DocuPrint N2125...
10.7). Open the OCT Rear Cover. Check the OCT rollers. The OCT Rollers are rotating smoothly. Repair or replace the OCT Rollers as necessary (REP 10.14/REP 10.15). Initial Issue Status Indicator Repair Analysis Procedures 02/2000 RAP 57 DocuPrint N2125 2-49...
(the count may have a short delay because of the sensor circuit). Go to Replace Print Engine Controller PWB (REP 9.3). Remove the paper stack. Status Indicator Repair Analysis Procedures Initial Issue 02/2000 RAP 58 , RAP 59 2-50 DocuPrint N2125...
Check the Envelope Feed Belts for wear and contamination. Check for belts slipping. Repair or replace as necessary. If Belts are in good condition and not slipping replace the Envelope Feed Problem solved. Clutch (REP 13.12). Initial Issue Status Indicator Repair Analysis Procedures 02/2000 RAP 62, RAP 63 DocuPrint N2125 2-53...
When the indicated corrective action has been completed, go to Section 1 and restart the Initial Actions to verify that the problem has been corrected. Initial Issue Image Quality Repair Analysis Procedures 02/2000 Introduction, Measurements DocuPrint N2125...
UNFUSED IMAGE: Part of or all of the image is unfused. Refer to the specifi- IQ RAP 17 cation. RESOLUTION: At 600 DPI, the two pixel lines and halftone patches cannot IQ RAP 18 be reproduced clearly on the print. Image Quality Repair Analysis Procedures Initial Issue 02/2000 Image Quality Defect Definitions DocuPrint N2125...
Resolution and Uniformity (2 places) (Figure Solid Area Density (3 places) (Figure Half Tone Resolution (2 places). (Figure Go to Solid Area Density. Figure 1 System Controller Test Print. Initial Issue Image Quality Repair Analysis Procedures 02/2000 Image Quality Checkout DocuPrint N2125...
Go to IQ RAP 1 Light Prints The Solid Area Density is within specifications. Go to Background. Figure 1 Rating Guide Figure 1 Output Reference Document Image Quality Repair Analysis Procedures Initial Issue 02/2000 Solid Area Density, Background DocuPrint N2125...
IQ RAP 18 Resolution. The printed test patterns meet the Resolution specification. Go to the Registration (Side to Side). Figure 1 Registration (Side to Side). Figure 1 Resolution. Image Quality Repair Analysis Procedures Initial Issue 02/2000 Resolution, Registration DocuPrint N2125...
The printed test patterns meet the Skew specification. Go to the Skips and Smears. Skew. Figure 1 Registration (Lead Edge to Trail Edge). Figure 1 Printer Engine Controller Test Pattern. Initial Issue Image Quality Repair Analysis Procedures 02/2000 Registration , Skew DocuPrint N2125...
The prints are free of spots or the spots that are visible fall within the acceptable range. Go to IQ RAP 3 Spots. Go to Other Print Defects. Figure 1 Spots. Figure 1 Skips / Smears. Image Quality Repair Analysis Procedures Initial Issue 02/2000 Skips / Smears, Spots 3-10 DocuPrint N2125...
7.5). Inspect Laser beam path between the Laser Assembly and the Drum for obstruc- tions. The laser beam path is free of obstructions. Initial Issue Image Quality Repair Analysis Procedures 02/2000 Other Print Defects, IQ RAP 1 DocuPrint N2125 3-11...
Reform or clean the Metal Grounding Contacts, so they make better contact with the drum shaft, or replace the Print Cartridge Side Guide (REP 7.5). Image Quality Repair Analysis Procedures Initial Issue 02/2000 IQ RAP 1 , IQ RAP 2 3-12 DocuPrint N2125...
(BTR). The image on the drum is completely developed; with sharp, black easily read areas and no spots. Go to Initial Issue Image Quality Repair Analysis Procedures 02/2000 IQ RAP 2 , IQ RAP 3 DocuPrint N2125 3-13...
Load fresh, dry paper. Run a test print. The problem is still present. Problem solved. Install a new Print Cartridge. The problem is still present. Image Quality Repair Analysis Procedures Initial Issue 02/2000 IQ RAP 3, IQ RAP 4 3-14 DocuPrint N2125...
Inspect the paper path, between feed and exit, for contamination or obstructions. The paper path is free of obstructions. Remove obstructions or contamination from the paper path. Initial Issue Image Quality Repair Analysis Procedures 02/2000 IQ RAP 4 , IQ RAP 5 DocuPrint N2125 3-15...
Heat Roll. Open the fuser jam access cover. Rotate the fuser idler gear manu- ally and inspect the Pressure Roll. The Heat Roll and the Pressure Roll are free of scratches and contamination. Image Quality Repair Analysis Procedures Initial Issue 02/2000 IQ RAP 5 , IQ RAP 6 3-16 DocuPrint N2125...
Install a new Print Cartridge. Run a Test Print. The vertical streaks are gone. Inspect the laser beam path between the Laser Assembly and the Drum. The laser beam path is free of obstructions. Initial Issue Image Quality Repair Analysis Procedures 02/2000 IQ RAP 6 , IQ RAP 7 DocuPrint N2125 3-17...
Reform or clean the Metal Grounding Contacts, so it makes better contact with the drum shaft, or replace the Print Cartridge Side Guide (REP 7.5). Image Quality Repair Analysis Procedures Initial Issue 02/2000 IQ RAP 7 , IQ RAP 8 3-18 DocuPrint N2125...
Problem solved. Inspect the BTR Assembly for contamination and wear. The BTR is free of contamination and wear. Replace the BTR Assembly (REP 7.1). Initial Issue Image Quality Repair Analysis Procedures 02/2000 IQ RAP 8, IQ RAP 9 DocuPrint N2125 3-19...
Shield half of the window of the Laser Assembly. Run a Test Print. The print half white and half black. Go to Go to Problem solved. Image Quality Repair Analysis Procedures Initial Issue 02/2000 IQ RAP 9, IQ RAP 10 3-20 DocuPrint N2125...
Check the Fuser Assembly for worn parts and for contamination on the Fuser Roll or Pressure Roll. The Fuser Assembly is in good condition. Problem solved. Initial Issue Image Quality Repair Analysis Procedures 02/2000 IQ RAP 11 , IQ RAP 12 DocuPrint N2125 3-21...
Clean as necessary. • Check the feed chute between Tray 3 and Tray 2. Check for obstructions or contamination. Clean as necessary. Image Quality Repair Analysis Procedures Initial Issue 02/2000 IQ RAP 12 , IQ RAP 13 3-22 DocuPrint N2125...
Inspect all of the rolls along the paper path, between the feed tray and the exit tray, for contamination, wear or damage. The paper path rolls are free of contamination, wear, or damage. Initial Issue Image Quality Repair Analysis Procedures 02/2000 IQ RAP 13 , IQ RAP 14 DocuPrint N2125 3-23...
(REP 7.4), System Controller PWB (REP 9.2). Have the customer send another print job. The print image is properly registered. Have the customer contact the Xerox Customer Support. Problem Solved. Image Quality Repair Analysis Procedures Initial Issue 02/2000 IQ RAP 14 , IQ RAP 15...
Heat Roll. Open the fuser jam access cover. Rotate the fuser idler gear manually and inspect the Pressure Roll. The Heat Roll and the Pressure Roll are free of scratches and contamination. Initial Issue Image Quality Repair Analysis Procedures 02/2000 IQ RAP 16 , IQ RAP 17 DocuPrint N2125 3-25...
Replace the following, in order, until the defective component is found: Laser Assembly (REP 7.4) then the HVPS PWB (REP 9.6). Problem Solved. Image Quality Repair Analysis Procedures Initial Issue 02/2000 IQ RAP 17, IQ RAP 18 3-26 DocuPrint N2125...
Other than side-to-side and lead edge to trail edge registration, the N2125 printer does not contain any field adjustable components. WARNING Use of controls or adjustments other than those specified in this manual may result in an exposure to dangerous laser light. Initial Issue Repair-Adjustment 02/2000 Introduction DocuPrint N2125...
Remove the Left Cover (Figure Figure 1 Left Interface Cover Replacement Figure 1 Left Cover Reinstall the components in the reverse order. Replacement Reinstall the components in the reverse order. Initial Issue Repair-Adjustment 02/2000 REP 1.1, REP 1.2 DocuPrint N2125...
Remove the Top Cover Assembly (Figure Figure 1 Option Cover Figure 1 Top Cover Assembly Replacement Replacement Reinstall the components in the reverse order. Reinstall the components in the reverse order. Repair-Adjustment Initial Issue 02/2000 REP 1.3, REP 1.4 DocuPrint N2125...
1 inch. Lower the cover to disconnect the three hooks at the top and bottom of the Right Cover (Figure Figure 1 Right Cover Replacement Reinstall the components in the reverse order. Initial Issue Repair-Adjustment 02/2000 REP 1.5 DocuPrint N2125...
Slide the Front Cover to the right and remove (Figure Figure 1 Front Cover Replacement Reinstall the components in the reverse order. Figure 1 Left Front Cover Replacement Reinstall the components in the reverse order. Repair-Adjustment Initial Issue 02/2000 REP 1.6, REP 1.7 DocuPrint N2125...
Slide the Pivot Stopper that secures the left Rear Cover Assembly (Figure Slide the Rear Cover Assembly to the right (as viewed from the rear) (Figure Figure 2 Rear Cover Replacement Reinstall the components in the reverse order. Figure 1 Stopper Initial Issue Repair-Adjustment 02/2000 REP 1.8 DocuPrint N2125...
Remove the Rear Face Up Cover Assembly. Figure 1 Rear Face Up Cover Assembly Figure 1 Interlock Cover Replacement Replacement Reinstall the components in the reverse order. Reinstall the components in the reverse order. Repair-Adjustment Initial Issue 02/2000 REP 1.9, REP 1.10 4-10 DocuPrint N2125...
Remove the four screws that secure the Plate Handle to the printer and remove (Figure Figure 1 Plate Handle Replacement Reinstall the components in the reverse order. Figure 1 Left Plate Replacement Reinstall the components in the reverse order. Initial Issue Repair-Adjustment 02/2000 REP 1.11, REP 1.12 DocuPrint N2125 4-11...
Open the Retard Chute (Figure Lift the locking tab and remove the Retard Roll Assembly (Figure Figure 2 Roll Assembly Replacement Reinstall the components in the reverse order. Figure 1 Retard Chute Initial Issue Repair-Adjustment 02/2000 REP 2.1 DocuPrint N2125 4-13...
Figure 2 Retard Spring Replacement Reinstall the components in the reverse order. Ensure that the tab on the clutch is positioned on the pin on the Retard Shaft. Figure 1 Retard Chute Initial Issue Repair-Adjustment 02/2000 REP 2.3 DocuPrint N2125 4-15...
Remove the three screws securing the Motor to the Motor Assembly (Figure Remove the Motor (Figure Figure 2 Motor Assembly Replacement Reinstall the components in the reverse order. Figure 1 Rear L Holder Repair-Adjustment Initial Issue 02/2000 REP 2.4 4-16 DocuPrint N2125...
(Figure Slide the Connector to disconnect it from the Socket Guide (Figure Figure 2 Connector and Socket Guide Replacement Reinstall the components in the reverse order. Figure 1 Rear L Holder Initial Issue Repair-Adjustment 02/2000 REP 2.5 DocuPrint N2125 4-17...
15. Remove the Turn Roll Assembly together with the Extension Spring and Chute Spring (Figure Figure 1 Turn Clutch Assembly Figure 1 Paper Feeder Replacement Replacement Reinstall the components in the reverse order. Reinstall the components in the reverse order. Initial Issue Repair-Adjustment 02/2000 REP 3.1, REP 3.2 DocuPrint N2125 4-19...
10. Remove the Right Cover (REP 1.5). 11. Remove the LVPS PWB (REP 9.5). 12. Remove the Paper Feeder (REP 3.1) Figure 1 No Paper Actuator Replacement Reinstall the components in the reverse order. Repair-Adjustment Initial Issue 02/2000 REP 3.3 4-20 DocuPrint N2125...
15. Release the five hooks, and remove the Sensor (Figure Figure 1 Stack Height Sensor Figure 1 Low Paper Sensor Replacement Replacement Reinstall the components in the reverse order. Reinstall the components in the reverse order. Initial Issue Repair-Adjustment 02/2000 REP 3.4, REP 3.5 DocuPrint N2125 4-21...
(Figure Figure 2 Feed Clutch Assembly Replacement Reinstall the components in the reverse order. Ensure that all alignment pins are properly inserted in the bracket holes before replacing the four screws. Repair-Adjustment Initial Issue 02/2000 REP 3.6 4-22 DocuPrint N2125...
16. Open the Front Chute Assembly (Figure NOTE: Caution: Don’t lose Bias Spring located under the Feeder Assembly (Figure 17. Slide the Feeder Assembly to the right and remove (Figure Figure 1 Feeder Assembly Bearing Initial Issue Repair-Adjustment 02/2000 REP 3.7 DocuPrint N2125 4-23...
15. Remove the four screws that secure the Feeder PWB to the Paper Feeder (Figure 16. Remove the PWB (Figure Figure 1 Paper Feed Rolls Replacement Reinstall the components in the reverse order. Repair-Adjustment Initial Issue 02/2000 REP 3.8, REP 3.9 4-24 DocuPrint N2125...
10. Press the locking pin and slide the housing to the rear of the printer and remove (Figure Figure 1 Size Sensor Housing Replacement Reinstall the components in the reverse order. Repair-Adjustment Initial Issue 02/2000 REP 3.10, REP 3.11 4-26 DocuPrint N2125...
10. Remove the four screws that secure the Size Sensor Actuators to the Size Sensor Hous- (Figure 11. From the back side, disengage the two Locking Tabs that secure the Size Sensor Actua- tors to the Housing Assembly and remove (Figure Figure 1 Size Sensor Actuators Initial Issue Repair-Adjustment 02/2000 REP 3.12 DocuPrint N2125 4-27...
13. Lift the PWB and disconnect P/J51 and P/J331. Figure 1 Tray 1 Size PWB Figure 1 Size M Harness Assembly Replacement Replacement Reinstall the components in the reverse order. Reinstall the components in the reverse order. Repair-Adjustment Initial Issue 02/2000 REP 3.13, REP 3.14 4-28 DocuPrint N2125...
11. Lift the right end of the shaft and remove (Figure Figure 1 MBF Pick Up Gear Spring Figure 1 MBF Chute Assembly Replacement Reinstall the components in the reverse order. Initial Issue Repair-Adjustment 02/2000 REP 4.1, REP 4.2 DocuPrint N2125 4-29...
NOTE: Note the arrow on the side of the Feed Roll. Install with the arrow pointing in the direc- tion of rotation. Reinstall the components in the reverse order. Figure 3 MBF Roll Assembly Replacement Reinstall the components in the reverse order. Repair-Adjustment Initial Issue 02/2000 REP 4.2, REP 4.3 4-30 DocuPrint N2125...
NOTE: After replacing the tray bottom, ensure that the sleeves on the Tray Bottom fit over the two posts on the MBF frame (see A, Figure Figure 1 Bottom Tray Assembly Chute Initial Issue Repair-Adjustment 02/2000 REP 4.4 DocuPrint N2125 4-31...
Lift the Tray Pick Up from the Bottom Tray Assembly and remove (Figure Figure 1 MBF No Paper Actuator Replacement Reinstall the components in the reverse order. Figure 1 Tray Pick Up Replacement Reinstall the components in the reverse order. Repair-Adjustment Initial Issue 02/2000 REP 4.5, REP 4.6 4-32 DocuPrint N2125...
(Figure 10. Disconnect P/J451 from the No Paper Sensor (Figure Figure 1 Bottom Tray Pick Up Figure 1 Retard Pad Assembly Replacement Reinstall the components in the reverse order. Initial Issue Repair-Adjustment 02/2000 REP 4.7, REP 4.8 DocuPrint N2125 4-33...
Remove the solenoid (Figure Figure 2 MBF No Paper Sensor Replacement Reinstall the components in the reverse order. Figure 1 Pick Up Solenoid Replacement Reinstall the components in the reverse order. Repair-Adjustment Initial Issue 02/2000 REP 4.8, REP 4.9 4-34 DocuPrint N2125...
Slide the Envelope Connector Assembly and the Mounting to the left and remove (Figure Remove the Envelope connector Assembly from the MBF Assembly. Figure 1 Envelope Connector Assembly Replacement Reinstall the components in the reverse order. Initial Issue Repair-Adjustment 02/2000 REP 4.10 DocuPrint N2125 4-35...
10. Lift the right end slightly and remove the Paper Handler (Figure Figure 2 Gear 14 Paper Handler Assembly Figure 1 Shaft 14 Paper Handler Assembly Figure 3 Paper Handler Assembly Initial Issue Repair-Adjustment 02/2000 REP 5.1 DocuPrint N2125 4-37...
Release the front locking tab and remove the Sensor (Figure Disconnect P/J421 from the Toner Sensor (Figure Figure 4 Paper Handler Assembly Removal Replacement Reinstall the components in the reverse order. Figure 1 Toner Sensor Kit Repair-Adjustment Initial Issue 02/2000 REP 5.1, REP 5.2 4-38 DocuPrint N2125...
Move the Actuator to the left until the right end is free (Figure 10. Remove the Actuator. Figure 1 Registration Actuator Replacement Reinstall the components in the reverse order. Initial Issue Repair-Adjustment 02/2000 REP 5.2, REP 5.3 DocuPrint N2125 4-39...
(Figure Figure 1 Registration Roll 14. Remove the left and right bearings from the Rubber Registration Roll (Figure 15. Lift the right end of the Rubber Registration Roll and remove (Figure Initial Issue Repair-Adjustment 02/2000 REP 5.6 DocuPrint N2125 4-41...
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Figure 3 Rubber Registration Roll Replacement Reinstall the components in the reverse order. Figure 2 Registration Springs Repair-Adjustment Initial Issue 02/2000 REP 5.6 4-42 DocuPrint N2125...
22. Pull the Fuser Harness Assembly from the left side of the printer (Figure 23. Remove the two screws that secure the Fuser Harness Assembly to the printer (Figure 24. Remove the Fuser Harness Assembly. Repair-Adjustment Initial Issue 02/2000 REP 6.3 4-44 DocuPrint N2125...
11. Remove the four screws that secure the Exit Chute Assembly to the printer (Figure 12. Remove the Exit Chute Assembly (Figure Figure 2 Exit Chute Assembly Replacement Reinstall the components in the reverse order. Figure 1 Exit Chute Harness Assembly Initial Issue Repair-Adjustment 02/2000 REP 6.4 DocuPrint N2125 4-45...
12. Remove the Motor (Figure Figure 1 Exit Sensor Replacement Figure 1 Exit Motor Assembly Reinstall the components in the reverse order. Replacement Reinstall the components in the reverse order. Repair-Adjustment Initial Issue 02/2000 REP 6.5, REP 6.6 4-46 DocuPrint N2125...
16. Remove the Roll Assembly together with the Exit Bearing from the Exit Chute Assembly (Figure (Figure 2), or (Figure 17. Remove the left Exit Bearing from the Roll Assembly. Figure 1 Exit 17 & Exit 32 Gears Initial Issue Repair-Adjustment 02/2000 REP 6.7 DocuPrint N2125 4-47...
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Figure 2 Mid 1 Roll Assembly Figure 3 Mid 2 Roll Assembly Replacement Reinstall the components in the reverse order. Repair-Adjustment Initial Issue 02/2000 REP 6.7 4-48 DocuPrint N2125...
Lift the right end of the Actuator free of the Exit Chute Assembly (Figure Remove the Actuator. Figure 2 Stack Full Actuator Replacement Reinstall the components in the reverse order. Figure 1 Static Eliminator Assembly Initial Issue Repair-Adjustment 02/2000 REP 6.8 DocuPrint N2125 4-49...
Remove the four screws and the Fuser Upper Cover (Figure Figure 3 Heat Rod Figure 1 Fuser Assembly Figure 4 Fuser Upper Cover Replacement Reinstall the components in the reverse order. Repair-Adjustment Initial Issue 02/2000 REP 6.9 4-50 DocuPrint N2125...
Assembly from the printer (Figure Figure 1 BTR Assembly Replacement Reinstall the components in the reverse order. Figure 1 EP Cartridge Top Guide Assembly Replacement Reinstall the components in the reverse order. Initial Issue Repair-Adjustment 02/2000 REP 7.1, REP 7.2 DocuPrint N2125 4-51...
11. With a small screwdriver pry the left shaft free of the assembly. Remove the Sensor Assembly (Figure Figure 1 Print Cartridge Sensor Assembly Replacement Reinstall the components in the reverse order. Repair-Adjustment Initial Issue 02/2000 REP 7.3 4-52 DocuPrint N2125...
12. Remove the Spring Clip (Figure Figure 1 Laser Assembly Replacement Figure 1 Print Cartridge Side Guide Reinstall the components in the reverse order. Replacement Reinstall the components in the reverse order. Initial Issue Repair-Adjustment 02/2000 REP 7.4, REP 7.5 DocuPrint N2125 4-53...
19. Remove the four screws that secure the Drive Gear Assembly from the left side of the printer. (Screws are marked with a “D”) (Figure Figure 1 Main Motor Assembly Replacement Reinstall the components in the reverse order. Initial Issue Repair-Adjustment 02/2000 REP 8.1, REP 8.2 DocuPrint N2125 4-55...
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20. Pull bottom of assembly out and lower the assembly to release the locking tab and remove (Figure Figure 1 Drive Gear Assembly Replacement Reinstall the components in the reverse order. Repair-Adjustment Initial Issue 02/2000 REP 8.2 4-56 DocuPrint N2125...
11. Remove the four screws securing the assembly to the printer (Figure 12. Remove the Fan (Figure Figure 1 Fan Assembly Replacement Reinstall the components in the reverse order. Figure 1 System Controller PWB Initial Issue Repair-Adjustment 02/2000 REP 9.1, REP 9.2 DocuPrint N2125 4-57...
P/J33, P/J34 and P/J35 from the Print Engine Controller PWB. Remove the four screws that secure the Print Engine Controller PWB to the printer. Remove the Print Engine Controller PWB (Figure Figure 1 Print Engine Controller PWB Repair-Adjustment Initial Issue 02/2000 REP 9.2, REP 9.3 4-58 DocuPrint N2125...
Remove the two screws that secure the 5VDC PWB to the printer (Figure Remove the 5VDC PWB (Figure Figure 1 5VDC PWB Replacement Reinstall the components in the reverse order. Initial Issue Repair-Adjustment 02/2000 REP 9.3, REP 9.4 DocuPrint N2125 4-59...
13. Releasing the two hooks that secure the HVPS PWB to the Housing, remove the HVPS (Figure Figure 1 LVPS PWB Figure 1 Transport Chute Assembly Replacement Reinstall the components in the reverse order. Repair-Adjustment Initial Issue 02/2000 REP 9.5, REP 9.6 4-60 DocuPrint N2125...
Press the locking tabs and push the rear of the Main Switch so that it comes out of the front of the printer (Figure Disconnect the Harness from the Main Switch, and remove the Main Switch from the printer (Figure Figure 1 Main Switch Repair-Adjustment Initial Issue 02/2000 REP 9.8 4-62 DocuPrint N2125...
19. Remove the two screws that secure the Duplex Harness Assembly to the printer (Figure Figure 1 Offset Catch Tray Harness Assembly Replacement Reinstall the components in the reverse order. Repair-Adjustment Initial Issue 02/2000 REP 9.11, REP 9.12 4-64 DocuPrint N2125...
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20. Remove the Duplex Harness Assembly (Figure Figure 1 Duplex Harness Assembly Replacement Reinstall the components in the reverse order. Initial Issue Repair-Adjustment 02/2000 REP 9.12 DocuPrint N2125 4-65...
Slide the tray to the right and remove (Figure Figure 1 Exit Tray Extension Replacement Reinstall the components in the reverse order. Figure 1 Offset Catch Tray Replacement Reinstall the components in the reverse order. Initial Issue Repair-Adjustment 02/2000 REP 10.1, REP 10.2 DocuPrint N2125 4-67...
Push the left hinge pin in until it is free of the Offset Catch Tray (Figure Remove the Exit Tray. Figure 2 Exit Tray Replacement Reinstall the components in the reverse order. Figure 1 Exit Tray Paper Weight Repair-Adjustment Initial Issue 02/2000 REP 10.3 4-68 DocuPrint N2125...
Hold the Stack Height Sensor Actuator out as you reinstall the lower cover. Figure 1 Rear Cover Assembly Reinstall the components in the reverse order Replacement Reinstall the components in the reverse order. Initial Issue Repair-Adjustment 02/2000 REP 10.4, REP 10.5 DocuPrint N2125 4-69...
Install the motor with both tabs touching the plastic standoffs. The ground wire on top and the earth plate at the bottom should be on the outside (Figure Reinstall the components in the reverse order. Initial Issue Repair-Adjustment 02/2000 REP 10.8, REP 10.9 DocuPrint N2125 4-71...
1). Remove the Solenoid. Figure 1 Direction Solenoid Replacement Reinstall the components in the reverse order. Figure 1 Exit Sensor Assembly Replacement Reinstall the components in the reverse order. Repair-Adjustment Initial Issue 02/2000 REP 10.10, REP 10.11 4-72 DocuPrint N2125...
1). Remove the sensor. Figure 1 Stack Full Sensor Actuator Replacement Reinstall the components in the reverse order. Figure 1 Stack Full Sensor Replacement Reinstall the components in the reverse order. Initial Issue Repair-Adjustment 02/2000 REP 10.12, REP 10.13 DocuPrint N2125 4-73...
13. Release the two locking tabs and remove the Offset Level from the Offset Roll Assembly (Figure 14. Remove the Exit Shaft (Figure Figure 1 Offset Roll Assembly Replacement Reinstall the components in the reverse order. Repair-Adjustment Initial Issue 02/2000 REP 10.14 4-74 DocuPrint N2125...
13. Slide the shaft to the right and remove the left end of the Mid Roll Assembly. Remove the Figure 2 Locking Tab, Exit Gear, and Bearings assembly (Figure Figure 3 Mid Roll Assembly Replacement Reinstall the components in the reverse order. Figure 1 Ground Plate Initial Issue Repair-Adjustment 02/2000 REP 10.15 DocuPrint N2125 4-75...
10. Move the motor linkage until the flag is clear of the Sensor (Figure 11. Release the locking tabs and remove the Offset Assembly Home Sensor (Figure Figure 1 Offset Assembly Home Sensor Replacement Reinstall the components in the reverse order. Initial Issue Repair-Adjustment 02/2000 REP 10.18 DocuPrint N2125 4-77...
Lift slightly to remove the cover (Figure Figure 1 Right Cover Replacement Reinstall the components in the reverse order. Figure 1 Optional Feeder Assembly Replacement Reinstall the components in the reverse order. Initial Issue Repair-Adjustment 02/2000 REP 11.1, REP 11.2 DocuPrint N2125 4-79...
12. Unhook the left and right Extension Springs from the two notches (Figure 13. Remove the Chute Spring (Figure Figure 1 No Paper Actuator Figure 1 Turn Roll Assembly Replacement Reinstall the components in the reverse order. Repair-Adjustment Initial Issue 02/2000 REP 11.7, REP 11.8 4-82 DocuPrint N2125...
Remove the four screws that secure the Feeder PWB and remove the PWB (Figure Figure 3 Extension Springs Replacement Reinstall the components in the reverse order. Figure 1 Feeder PWB Initial Issue Repair-Adjustment 02/2000 REP 11.8, REP 11.9 DocuPrint N2125 4-83...
Repeat with rear Feed Roll (Figure Figure 2 Feed Clutch Assembly Replacement Reinstall the components in the reverse order. Figure 1 Paper Feed Rolls Replacement Reinstall the components in the reverse order. Initial Issue Repair-Adjustment 02/2000 REP 11.10, REP 11.11 DocuPrint N2125 4-85...
Reinstall the components in the reverse order. NOTE: Caution: Don’t lose Bias Spring located under the Feeder Assembly. 12. Slide the Feeder Assembly to the right and remove (Figure Figure 1 E-Ring & Bearing Repair-Adjustment Initial Issue 02/2000 REP 11.12 4-86 DocuPrint N2125...
Release the five hooks and remove the Sensor (Figure Figure 1 Stack Height Sensor Replacement Reinstall the components in the reverse order. Figure 1 Low Paper Sensor Replacement Reinstall the components in the reverse order. Initial Issue Repair-Adjustment 02/2000 REP 11.13, REP 11.14 DocuPrint N2125 4-87...
Position the Size Sensor Actuators below the Housing Assembly as shown. Press and hold (B) to allow the actuators (C) to fall into position. During reassembly ensure that locking tabs slide into position. Repair-Adjustment Initial Issue 02/2000 REP 11.18 4-90 DocuPrint N2125...
Remove the two screws that secure the Connector Chute Assembly (Figure Figure 1 Drive Cover Replacement Reinstall the components in the reverse order. Figure 1 Connector Chute Assembly Replacement Reinstall the components in the reverse order. Initial Issue Repair-Adjustment 02/2000 REP 12.5, REP 12.6 DocuPrint N2125 4-95...
Lift the right end to remove it from the right mounting (Figure Move the Upper Chute Assembly to the right and remove. Figure 2 Upper Chute Assembly Replacement Reinstall the components in the reverse order. Figure 1 Locking Tabs Repair-Adjustment Initial Issue 02/2000 REP 12.7 4-96 DocuPrint N2125...
10. Move the Rear Roll Assembly forward, then to the left until the right end is free (Figure 11. Remove the Rear Roll Assembly (Figure Figure 1 Locking Tab and Rear Belt Stopper Figure 1 Motor Assembly Replacement Reinstall the components in the reverse order. Initial Issue Repair-Adjustment 02/2000 REP 12.8, REP 12.9 DocuPrint N2125 4-97...
(Fig- Figure 2 Rear Roll Assembly 14. Remove the Middle Roll Assembly (Figure Replacement Reinstall the components in the reverse order. Figure 1 Locking Tab and Middle Belt Stopper Repair-Adjustment Initial Issue 02/2000 REP 12.9, REP 12.10 4-98 DocuPrint N2125...
Lift the Roll Assembly and move it to the left until the right end is free (Figure Remove the Front Roll Assembly (Figure Figure 2 Middle Roll Assembly Replacement Reinstall the components in the reverse order. Figure 1 Locking Tab and Front Belt Stopper Initial Issue Repair-Adjustment 02/2000 REP 12.10, REP 12.11 DocuPrint N2125 4-99...
Remove the Synchronous Belt from the pulleys (Figure Figure 2 Front Roll Assembly Replacement Reinstall the components in the reverse order. Figure 1 Synchronous Belt Replacement Reinstall the components in the reverse order. Repair-Adjustment Initial Issue 02/2000 REP 12.11, REP 12.12 4-100 DocuPrint N2125...
Remove the Sensor (Figure Figure 1 Face Up Tray Sensor Replacement Figure 1 Transport Sensor Reinstall the components in the reverse order. Replacement Reinstall the components in the reverse order. Initial Issue Repair-Adjustment 02/2000 REP 12.13, REP 12.14 DocuPrint N2125 4-101...
Lift the Bottom Cover and remove the harness connector from the cover (Figure Figure 1 Top Chute Figure 1 Bottom Cover Replacement Replacement Reinstall the components in the reverse order. Reinstall the components in the reverse order. Initial Issue Repair-Adjustment 02/2000 REP 13.1, REP 13.2 DocuPrint N2125 4-103...
Remove the screw that secures the Feeder PWB to the frame (Figure Figure 1 Retard Roll Assembly Replacement Reinstall the components in the reverse order. Figure 1 Envelope Feeder PWB Replacement Reinstall the components in the reverse order. Repair-Adjustment Initial Issue 02/2000 REP 13.3, REP 13.4 4-104 DocuPrint N2125...
Remove the Exit Pinch Roll (Figure Figure 1 Exit Pinch Roll Figure 1 Exit Sensor Assembly Replacement Replacement Reinstall the components in the reverse order. Reinstall the components in the reverse order. Initial Issue Repair-Adjustment 02/2000 REP 13.5, REP 13.6 DocuPrint N2125 4-105...
Remove the Weight Arm (Figure Figure 1 Tray Extension Replacement Reinstall the components in the reverse order. Figure 1 Weight Arm Replacement Reinstall the components in the reverse order. Repair-Adjustment Initial Issue 02/2000 REP 13.7, REP 13.8 4-106 DocuPrint N2125...
Disconnect P/J415 from the sensor (Figure Figure 1 No Paper Actuator Replacement Reinstall the components in the reverse order. Figure 1 No Paper Sensor Replacement Reinstall the components in the reverse order. Initial Issue Repair-Adjustment 02/2000 REP 13.9, REP 13.10 DocuPrint N2125 4-107...
Move the right bearing and Transport Roll Shaft to the left until it is free of the right sup- port (Figure Lift and remove the Transport Roll Assembly (Figure Figure 1 Torque Clutch Figure 2 Transport Roll Assembly Initial Issue Repair-Adjustment 02/2000 REP 13.13 DocuPrint N2125 4-109...
10. Raise the right end of the shaft and remove (Figure Figure 2 Clutch and Bearing Figure 1 Torque Clutch Figure 3 Bottom Roll Assembly Replacement Reinstall the components in the reverse order. Repair-Adjustment Initial Issue 02/2000 REP 13.14 4-110 DocuPrint N2125...
11. If replacing the feeder rolls, remove the rolls from the assembly (Figure Figure 2 Feed Roll Shaft Figure 1 Bearing Figure 3 Feed Roll Assembly 1 Replacement Reinstall the components in the reverse order. Initial Issue Repair-Adjustment 02/2000 REP 13.15 DocuPrint N2125 4-111...
If replacing the feeder rolls, remove the feeder rolls from the assembly (Figure Figure 2 Feed Roll Shaft Figure 3 Feed Roll Assembly 2 Figure 1 Torque Clutch and Bearing Replacement Reinstall the components in the reverse order. Repair-Adjustment Initial Issue 02/2000 REP 13.16 4-112 DocuPrint N2125...
10. Rotate one side of the belt and slide it through the slot in the frame (Figure 2). Remove Figure 2 Feed Belts the belts. Replacement Reinstall the components in the reverse order. Figure 1 Pinch Roll Initial Issue Repair-Adjustment 02/2000 REP 13.17 DocuPrint N2125 4-113...
In the process direction, increasing the value moves the image toward the trail edge and decreasing the value moves the image towards the lead edge. Initial Issue Repair-Adjustment 02/2000 ADJ 1.1 DocuPrint N2125 4-115...
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A notation "(part of item 1.1)" indicates that the part is included with item 1.2.1 (PL1.2, line item 1). Other Information Abbreviations Abbreviations which may be used in the parts lists text or illustrations are as follows: US ------ United States Parts Distribution System Initial Issue Parts-list 02/2000 Introduction DocuPrint N2125...
Install provides the procedures required to install the machine and options. The Principles of Operation have been added to provide additional machine operation theory and information to help in resolving obscure machine faults. Initial Issue General Procedures / Information 02/2000 Introduction DocuPrint N2125...
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General Procedures / Information Initial Issue 02/2000 Introduction DocuPrint N2125...
Edge to edge printing capability. Within the 4mm border (4 sides) the printer will print any data 6 point Arial or larger. Maximum paper load 550 sheets of RX 80 A4 paper, or Xerox 20lb Letter size paper. Operating environment 5 - 35°C / 41°...
FPOT = t + 2.4 seconds (from tray 3) dic agency approvals including NEMKO, SEMKO, SETI FPOT from the Sleep Mode add up to 65 seconds to each value. and DEMKO. General Procedures / Information Initial Issue 02/2000 GP 1.2 , GP 1.3 DocuPrint N2125...
Card Stock:216gsm (80lb) Table 3 MBF (2 of 2) Type Paper Stack Capacity Fuji Xerox P A4 120 sheets Xerox 20lb Letter, RX 80 A4 100 sheets Standard 20lb Paper 11.5 mm (.45") stacking height Transparency, Label, Postcard 30 sheets...
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• Envelope Feeder (optional) Transparency 216 x 279mm (8.5" x 11")(Letter) Xerox P/N 3R2780 (US) 216 x 279mm (8.5" x 11")(Letter) 3M P/N CG3300 Optional Envelope feeder for the N2125 printer, enables the feeding of envelopes. The 210 x 297mm (8.25" x 11.7")(A4) Xerox 3R91334 (Europe) table shows available paper sizes and stack capacity (Table 4).
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210 x 297 mm (8.27" x Duplex Duplex 11.69") B5-JIS 182 x 257 mm (7.16" x Duplex Duplex 10.12") B5-ISO 176.0 x 250.0 mm (6.93" x Simplex CUS* 9.84") Initial Issue General Procedures / Information 02/2000 GP 1.5 DocuPrint N2125...
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Letter 11.0") Labels 210.0 x 297.0 mm (8.27" x Simplex Simplex 11.69") Custom Simplex Width: 76.2- 215.9mm (3" - 8.5") Length: 127.0 - 355.6 mm (5" - 14") General Procedures / Information Initial Issue 02/2000 GP 1.5 6-10 DocuPrint N2125...
The tray holds up to 500 sheets of paper, in four different 97S02380 paper sizes. Envelope Feeder Provides continuous envelope feed. Customer Order Number: 97S02388 Figure 1 Optional Feeders General Procedures / Information Initial Issue 02/2000 GP 1.8 , GP 1.9 6-12 DocuPrint N2125...
Figure 1 Duplex Specifications Power Supply The +24VDC and +3.3VDC are supplied from the LVPS PWB through the Print Engine Control- ler PWB to the Duplex Assembly. Initial Issue General Procedures / Information 02/2000 GP 1.9 , GP 1.10 DocuPrint N2125 6-13...
PWB to the OCT. Power Supply The +24VDC and +3.3VDC are supplied from the LVPS PWB through the Print Engine Control- ler PWB and Connector PWB. General Procedures / Information Initial Issue 02/2000 GP 1.11 , GP 1.12 6-14 DocuPrint N2125...
Smart Diagnostic will allow system administrator to: – Query printer for configuration sheet, and Fault history log to prescribed printer address or E-mail address. Figure 1 Power On Diagnostic LEDs Initial Issue General Procedures / Information 02/2000 GP 2.1 , GP 2.2 DocuPrint N2125 6-15...
Figure 1 Keys Pad and LED Layout Menu, NVM Menu, Component Menu. On-line Stops routing in process and clears error mes- (Press and hold for 1 second) sages from Control Panel. General Procedures / Information Initial Issue 02/2000 GP 2.3 , GP 2.4 6-16 DocuPrint N2125...
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Input Tray (Tray 1, Tray 2, Tray 3, MBF, EBF) Feeder • Output Tray (Standard, OCT) Top cover, Rear cover, open, Close Top cover, Close Rear • Duplex (Off, On) Face-up open Cover, face-up • Print Pattern Initial Issue General Procedures / Information 02/2000 GP 2.5 DocuPrint N2125 6-17...
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11. Press key 3 or 7 to change the NVM value to a different value. Press key 4 to store the new value. If key 4 is pressed, a message "Wrote value to NVM" will appear for about 1 second on the LCD. General Procedures / Information Initial Issue 02/2000 GP 2.5 , GP 2.6 6-18 DocuPrint N2125...
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DL 110.0 x 220.0 (4.3" x 8.6") 168°C / 334° F C5 162.0 x 229.0 (6.4" x 9") 172°C / 342° F COM 10 176°C / 349° F B5 (ISO) Initial Issue General Procedures / Information 02/2000 GP 2.6 DocuPrint N2125 6-19...
IOT ROM Checksum Check sum displays for 5 seconds Paper Tray Size Reading Press key 4 to scroll through different tray - press key 0 to exit Initial Issue General Procedures / Information 02/2000 GP 2.7 , GP 2.8 DocuPrint N2125 6-21...
No (default) Disk Initialize Yes (Hard drive installed) No (default) Disk Format Yes (Hard drive installed) No (default) Flash Format Yes (Flash DIMM installed) No (default) General Procedures / Information Initial Issue 02/2000 GP 2.9 , GP 2.10 6-22 DocuPrint N2125...
NOTE: This will reset all network addresses to the factory default. Power down printer. Simultaneously hold keys 0 and 7 down. Power up printer, wait for message "NVM Erased!" to appear on the LCD then release both keys. Initial Issue General Procedures / Information 02/2000 GP 2.11 DocuPrint N2125 6-23...
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General Procedures / Information Initial Issue 02/2000 GP 2.11 6-24 DocuPrint N2125...
The pages following Figure 2 describe in detail each step of the print cycle. Initial Issue General Procedures / Information 02/2000 GP 3.1 DocuPrint N2125 6-25...
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AC voltage. The DC voltage is the voltage that is used to transfer toner from the Magnetic Roll to the surface of the drum. The AC voltage agitates the toner on the Magnetic Roll and makes toner transfer easier. General Procedures / Information Initial Issue 02/2000 GP 3.1 6-26 DocuPrint N2125...
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BTR. Once the positive voltage is neutralized, the paper strips easily off of the drum surface. Initial Issue General Procedures / Information 02/2000 GP 3.1 DocuPrint N2125 6-27...
Print Cartridge (Figure 8). Figure 1 The Three Possible Paper Paths Figure 8 Side View of the Print Cartridge General Procedures / Information Initial Issue 02/2000 GP 3.1 , GP 3.2 6-28 DocuPrint N2125...
Figure 2 Cut-away Side View of the Printer Showing the Paper Path Figure 1 Drive Flow Through the Printer Initial Issue General Procedures / Information 02/2000 GP 3.1 , GP 3.2 DocuPrint N2125 6-29...
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Assembly actuates it transmits the energy to the Turn Roll Assembly. the end of the MBF Shaft Assembly. Figure 2 Drive transmission to the MBF Roll Assembly Figure 3 Drive transmission to the Turn Roll Assembly General Procedures / Information Initial Issue 02/2000 GP 3.3 6-30 DocuPrint N2125...
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Assembly. When the Feed Clutch Assembly actuates, it transmits the energy to the Feed Roll Rubber Registration Roll. Assembly. Figure 4 Drive transmission to the Feeder Assembly Figure 5 Drive transmission to the Rubber Registration Roll Initial Issue General Procedures / Information 02/2000 GP 3.3 DocuPrint N2125 6-31...
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Heat Roll Gear located on the Heat Roll. Figure 7 Drive transmission to the Fuser Assembly Figure 6 Drive transmission to the Drum and BTR General Procedures / Information Initial Issue 02/2000 GP 3.3 6-32 DocuPrint N2125...
System Controller and signals pass through the Print Engine Controller PWB via the System Controller. Figure 8 Drive transmission to the Exit Components Initial Issue General Procedures / Information 02/2000 GP 3.3 , GP 3.4 DocuPrint N2125 6-33...
Switch the power supply OFF, then Laser Trouble (U2 Error Code) ON again to reset the circuit after an overcurrent shutdown. There are three major causes of U2 errors. General Procedures / Information Initial Issue 02/2000 GP 3.5 , GP 3.6 6-34 DocuPrint N2125...
• Open Front Cover Assembly • Laser failure (U2) • CPU or NVRAM problem (U6) • Main Motor Assembly problem (U1) • Fan problem (U5) Initial Issue General Procedures / Information 02/2000 GP 3.6 , GP 3.7 DocuPrint N2125 6-35...
Fuser control temperature - 2 °C Fuser On Temperature Low Trouble Temperature Approximately 155 oC (Standby temperature - approximately 25 °C) General Procedures / Information Initial Issue 02/2000 GP 3.7 , GP 3.8 6-36 DocuPrint N2125...
Output Tray. During duplexing to ensure proper collation of the output documents, even sides are printed first. Figure 1 The Duplex Assembly Paper Path Initial Issue General Procedures / Information 02/2000 GP 3.9 , GP 3.10 DocuPrint N2125 6-37...
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Involving a single sheet of paper. The first side of the page is printed, then the second side is Gears - printed and the page is sent to the output tray. General Procedures / Information Initial Issue 02/2000 GP 3.10 6-38 DocuPrint N2125...
10. The printer transports the duplexed printed second sheet to the output tray. 11. This process repeats for additional prints. Figure 1 The Envelope Feeder Paper Path Initial Issue General Procedures / Information 02/2000 GP 3.10 , GP 3.11 DocuPrint N2125 6-39...
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25, 26, 26A and 26B Prevents the clockwise rotation. Feed 1 Roll Assembly Transfers the envelope by its counterclockwise rotation Feed 2 Roll Assembly and Roll Assembly Bottom General Procedures / Information Initial Issue 02/2000 GP 3.10 , GP 3.11 6-40 DocuPrint N2125...
Controls the Envelope Feeder and is the signal interface to the Print Engine Controller PWB. Figure 1 The OCT Paper Path Figure 4 Major Components of the Envelope Feeder Initial Issue General Procedures / Information 02/2000 GP 3.11 , GP 3.12 DocuPrint N2125 6-41...
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Shifts the Offset Roll Assembly. Full Stack Sensor and Actuator Full Stack Detects when the stacking of the Tray Exit exceeds 500 sheets of paper. OCT PWB General Procedures / Information Initial Issue 02/2000 GP 3.11 , GP 3.12 6-42 DocuPrint N2125...
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If a sheet of paper is either early or late arriving at any point, the Print Engine Controller PWB interprets this devia- tion as a paper jam. Initial Issue General Procedures / Information 02/2000 GP 3.12 DocuPrint N2125 6-43...
One of the conditions of the E6-2 jam is the same as the condition of the E6-1 jam. Another is the signal of the OCT Exit Sensor Assembly turns Low during the warming-up. Figure 1 The Option Feeder Paper Path General Procedures / Information Initial Issue 02/2000 GP 3.12 , GP 3.13 6-44 DocuPrint N2125...
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Assembly to the Turn Roll Assembly by turning on and off the Turn Roll clutch. When this clutch is activated, the drive power is transmitted to the Turn Roll Assembly through the Gear OPT to the gear of the Clutch Assembly Feed. Initial Issue General Procedures / Information 02/2000 GP 3.12 , GP 3.13 DocuPrint N2125 6-45...
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Detects the state of the paper level (the position of the top sheet of paper). This sensor is actu- ated by the Nudger Support Assembly. Size Switch Mounted on the Feeder PWB and detects when the Paper Tray Assembly is out of paper. General Procedures / Information Initial Issue 02/2000 GP 3.13 6-46 DocuPrint N2125...
Some of the Menus and Items in the following maps are only displayed if an associated option is installed. These options entries are flagged with the symbol “_” following the entry. Figure 1 Job Menu/Print Menu/Reset Menu Figure 2 Password Menu Initial Issue General Procedures / Information 02/2000 GP 4.1 DocuPrint N2125 6-47...
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General Procedures / Information Initial Issue 02/2000 GP 4.1 6-48 DocuPrint N2125...
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Figure 3 Tray Menu Initial Issue General Procedures / Information 02/2000 GP 4.1 DocuPrint N2125 6-49...
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Figure 4 PCL Menu General Procedures / Information Initial Issue 02/2000 GP 4.1 6-50 DocuPrint N2125...
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Figure 5 System Menu Initial Issue General Procedures / Information 02/2000 GP 4.1 DocuPrint N2125 6-51...
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Figure 6 Parallel Menu Figure 7 Serial Menu General Procedures / Information Initial Issue 02/2000 GP 4.1 6-52 DocuPrint N2125...
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Figure 8 USB Menu Initial Issue General Procedures / Information 02/2000 GP 4.1 DocuPrint N2125 6-53...
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Figure 9 Ethernet Menu General Procedures / Information Initial Issue 02/2000 GP 4.1 6-54 DocuPrint N2125...
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Figure 10 Token Ring Menu Initial Issue General Procedures / Information 02/2000 GP 4.1 DocuPrint N2125 6-55...
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Figure 11 Novell Menu General Procedures / Information Initial Issue 02/2000 GP 4.1 6-56 DocuPrint N2125...
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Figure 13 Reset Menu Figure 12 Print Menu Initial Issue General Procedures / Information 02/2000 GP 4.1 DocuPrint N2125 6-57...
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General Procedures / Information Initial Issue 02/2000 GP 4.1 6-58 DocuPrint N2125...
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Cleaning Pad Kit 600S4372 Fuser Cleaning Solvent Pads 43P83 General Cleaning Solvent 8R90176 Test Pattern, Output Performance 82P520 Test Pattern, Visual Scale 82P284 14" Magnetic Screwdriver 600T91798 Yellow Towels 35P1638 Initial Issue General Procedures / Information 02/2000 GP 5.1 DocuPrint N2125 6-59...
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General Procedures / Information Initial Issue 02/2000 GP 5.1 6-60 DocuPrint N2125...
Cross-reference the letter and number of the P/J coordinates with the letters and numbers on the map. • The P/J connector is located within the area where the coordinates cross. Initial Issue Wiring Data 02/2000 Section Contents, Base Engine DocuPrint N2125...
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Connects the Rear Interlock Switch to the Print Engine Controller PWB P/J31 (Figure Connects the Stack Full Sensor to the Print Engine Control- ler PWB P/J32 (Figure Connects the Exit Motor Assembly to the Print Engine Con- troller PWB Wiring Data Initial Issue 02/2000 Base Engine DocuPrint N2125...
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P/J Maps Figure 2 Base Engine P/J Location Map (2 of 2) Figure 1 Base Engine P/J Location Map (1 of 2) Initial Issue Wiring Data 02/2000 Base Engine DocuPrint N2125...
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Wiring Diagram Notations The wiring diagrams presented in this manual use the following circuit notations to describe components and signal paths within the printer (Figure Figure 3 Wiring Diagram Notations Wiring Data Initial Issue 02/2000 Base Engine DocuPrint N2125...
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Block Diagram Figure 4 Block Diagram (1 of 2) Initial Issue Wiring Data 02/2000 Base Engine DocuPrint N2125...
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Figure 5 Block Diagram (2 of 2) Wiring Data Initial Issue 02/2000 Base Engine DocuPrint N2125...
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FAN ALARM Fan monitor signal. Goes Low when the rotation of the Fan Assembly is abnor- (TTL) Low: 0V (Abnormal), High: 3.3V (Normal) Figure 6 Block Diagram Tray 2 and Tray 3 Initial Issue Wiring Data 02/2000 Base Engine DocuPrint N2125...
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LVPS PWB <=> Fan Assembly path: Table 3 Signal Names Signal Name Description FAN ALARM Actuates the Cassette 1 Feed Solenoid (Normally LOW (0V), and HIGH (3.3V) when paper is fed) Wiring Data Initial Issue 02/2000 Base Engine 7-10 DocuPrint N2125...
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Print Engine Controller PWB <=> HVPS PWB <=> BTR, Print Cartridge, and Fuser Assembly DB-DA Constant-frequency pulse signal that provides the source of oscillation for gen- erating the AC component of the DB (Development Bias) in the HVPS Initial Issue Wiring Data 02/2000 Base Engine DocuPrint N2125 7-11...
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HVPS output to the BCR HVPS output to the BTR (+DC in Transfer operation, and -DC when cleaning the BTR) HVPS output to the Detack Saw HVPS output to the Pressure Roll Wiring Data Initial Issue 02/2000 Base Engine 7-12 DocuPrint N2125...
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Signal from the Exit Sensor. This signal is Low (0V) when the Exit Sensor is activated, and High (3.3V) when deactuated. Signal from the Temperature Sensor which monitors the Fuser Heat Roll temperature. (Analog) Initial Issue Wiring Data 02/2000 Base Engine DocuPrint N2125 7-13...
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Stack Sensor is actuated, and High (3.3V) when deactuated 24V EXIT MOT Signal from the Rear Interlock Switch Assembly. Goes Low (0V) when the Cover Rear is open and breaks the 24VDC circuit for the Exit Motor Assembly. Wiring Data Initial Issue 02/2000 Base Engine 7-14 DocuPrint N2125...
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Figure 12 Print Engine Controller PWB <=> Size 1 PWB <=> Feeder PWB <=> Low Paper Sensor, Stack Height Sensor, Feed Clutch Assembly, Turn Clutch Assembly, Motor Assembly Print Engine Controller PWB <=> Size 1 PWB <=> Feeder PWB <=> Low Paper Sensor, Stack Height Sensor, Feed Clutch Assembly, Turn Clutch Assembly and Motor Assembly Initial Issue Wiring Data 02/2000 Base Engine DocuPrint N2125 7-15...
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Signal from the No Paper 1 Sensor (equipped on the Feeder). This signal is Low when the No Paper 1 Sensor is activated. Signal Levels: High = 3.3V Low = 0V Wiring Data Initial Issue 02/2000 Base Engine 7-16 DocuPrint N2125...
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High: 5V Low: 0V /EXIT XB Phase XB drive signal for the stepping motor (LOW when driving, and High when not driving) Signal Levels: High = 24V Low = 0V Initial Issue Wiring Data 02/2000 Base Engine DocuPrint N2125 7-17...
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Signal Name Description /NO PRM Signal from the Paper Set Sensor. This signal is Low when the Paper Set Sensor is activated. Signal Levels: High = 3.3V Low = 0V Wiring Data Initial Issue 02/2000 Base Engine 7-18 DocuPrint N2125...
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Fuser Print Engine Controller PWB <=> Laser Assem- bly path: Table 12 Signal Names Signal Name Description P.DATA Print Image Data Signal Levels: High = 3.3V Low = 0V Initial Issue Wiring Data 02/2000 Base Engine DocuPrint N2125 7-19...
Cross-reference the letter and number of the P/J coordinates with the letters and numbers /ACK on the map. The P/J connector is located within the area where the coordinates cross. DAT_OUT DAT_IN /STB /RESET Wiring Data Initial Issue 02/2000 Base Engine, 550 Sheet Paper Feeder 7-20 DocuPrint N2125...
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P/J 672 Connects the Cassette Assembly to the Feeder Assembly. P/J 673 Connects the Motor Assembly to the Connector. P/J Map Figure 1 550 Sheet Paper Feeder P/J Map Initial Issue Wiring Data 02/2000 550 Sheet Paper Feeder DocuPrint N2125 7-21...
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LOW PAP 1(/2/3) Signal from the Low Paper Sensor. This signal is Low when the Low Paper Sensor is activated. Signal Levels: High = 3.3V Low = 0V Initial Issue Wiring Data 02/2000 550 Sheet Paper Feeder DocuPrint N2125 7-23...
Cross-reference the letter and number of the P/J coordinates with the letters and numbers on the map. • The P/J connector is located within the area where the coordinates cross. Wiring Data Initial Issue 02/2000 Duplex Assembly 7-24 DocuPrint N2125...
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Connects the Duplex Sensor Harness Assembly to the Sensor Photo IN-H(L). J 391 Connects the Duplex Option Harness Assembly to the Printer Assembly. (Print Engine Controller PWB) P/J Map Figure 1 Duplex Assembly P/J Map Initial Issue Wiring Data 02/2000 Duplex Assembly DocuPrint N2125 7-25...
Cross-reference the letter and number of the P/J coordinates with the letters and numbers on the map. The P/J connector is located within the area where the coordinates cross. Wiring Data Initial Issue 02/2000 Offset Catch Tray 7-28 DocuPrint N2125...
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Connects the OCT Harness Assembly SNR to the OCT Exit Sensor Assembly. P/J 228 Connects the OCT Harness Assembly SNR to the Direction Sole- noid. P/J Map Figure 1 OCT P/J Map Initial Issue Wiring Data 02/2000 Offset Catch Tray DocuPrint N2125 7-29...
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Block Diagram Print Engine Controller PWB <=> OCT PWB (Figure (Table Figure 2 OCT Block Diagram Figure 3 Print Engine Controller PWB <=> OCT PWB Wiring Data Initial Issue 02/2000 Offset Catch Tray 7-30 DocuPrint N2125...
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Offset Roll Assembly. Turning Low of this signal informs the OCT PWB that the initiation of the Offset Roll Assembly is completed. Signal Levels: High = 3.3V Low = 0V Initial Issue Wiring Data 02/2000 Offset Catch Tray DocuPrint N2125 7-31...
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OCT PWB <=> Drive Motor Assembly and Offset Motor Assembly path: Table 4 Signal Names Signal Name Description Motor control signal Signal: Pulse Motor control signal Signal: Pulse Motor control signal Signal: Pulse Wiring Data Initial Issue 02/2000 Offset Catch Tray 7-32 DocuPrint N2125...
Cross-reference the letter and number of the P/J coordinates with the letters and numbers on the map. The P/J connector is located within the area where the coordinates cross. Initial Issue Wiring Data 02/2000 Offset Catch Tray, Envelope Feeder DocuPrint N2125 7-33...
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Connects the Sensor Harness Assembly to the Envelope Exit Sen- sor Assembly. P/J 418 Connects the Main Harness Assembly to the Envelope Connector. P/J Map Figure 1 Envelope Feeder P/J Map Wiring Data Initial Issue 02/2000 Envelope Feeder 7-34 DocuPrint N2125...
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Control signal for the clutch. This signal is Low when the Envelope Feeder PWB makes the clutch active. Figure 4 Envelope PWB <=> Envelope Exit Sensor Assembly, No Paper Sensor and Clutch Wiring Data Initial Issue 02/2000 Envelope Feeder 7-36 DocuPrint N2125...