Fuel Pump; Fuel Level Sending Unit - Club Car Carryall 1500 Maintenance And Service Manual

DIESEL ENGINE, MUFFLER, FUEL SYSTEM, AND
CLUTCHES
WARNING
• Clean up spilled fuel. Keep sparks and flames away from the vehicle and service area. Failure to heed
this warning could result in an explosion or fire, resulting in severe personal injury or death.
Fuel Filter Installation
See General Warnings, Section 1, Page 1-2.
1. Use a clean, lint-free rag to wipe the filter manifold surface clean where the fuel filter gasket seats.
2. To help seal the new fuel filter to the manifold, apply a light coat of new engine oil to the rubber seal before
installing filter (Figure 16-8, Page 16-8).
3. Install new fuel filter (diesel: CC P/N 103761801) on the manifold. Tighten the filter by hand a fraction of a turn
until filter hits positive stop. Do not use a band wrench or channel lock pliers.
4. Verify the water separator drain valve is closed, bleed air from the system and check for leaks. See Bleeding
Air From Fuel System on page 16-9.

FUEL PUMP

See General Warnings, Section 1, Page 1-2.
Mechanical Fuel Pump Removal
The mechanical fuel pump is located on the passenger side of the engine under the injector pump. It only operates
when the engine is rotating.
See the Kubota D722 diesel engine manual (CC P/N 103840201).
Mechanical Fuel Pump Installation
See the Kubota D722 diesel engine manual (CC P/N 103840201).

FUEL LEVEL SENDING UNIT

See General Warnings, Section 1, Page 1-2.
Fuel Level Sending Unit Removal
WARNING
• Do not use electrically powered tools to remove or install the fuel level sending unit. Failure to heed
this warning could result in a fire or explosion.
DANGER
• Diesel fuel! Flammable! Explosive! Do not smoke. Keep sparks and flames away from the vehicle
and service area.
1. Disconnect battery. See Disconnecting the Battery – Gasoline/Diesel Vehicles, Section 1, Page 1-3.
2. Remove the passenger seat. See Seat Removal, Section 4, Page 4-9.
3. Remove the rubber boot (8) from the center post on the fuel level sending unit. Remove the nut (9) from the
center post and remove the orange wire (7) (Figure 16-10, Page 16-12). Retain the hardware.
2015 Carryall 1500/1700 and XRT 1550 Maintenance and Service Manual
16
Fuel System
Page 16-11