Club Car Carryall 1500 Maintenance And Service Manual page 270

15
Gasoline Engine
2
1
2151
Figure 15-2 Secure Oil Adapter to Engine
4. Loosely install new flange-head bolts (8) up through engine plate and into engine mounting base. See following
NOTE.
NOTE: Engine mounting bolts will be tightened after the engine and transmission are aligned, the clutch inner cover is
installed, and the cover bolts are tightened to maintain the alignment.
5. Connect all electrical connections. See Figure 11-1, Page 11-6.
5.1. Connect the engine harness to the chassis harness.
5.2. Connect all wires attached to the two terminal posts on the starter solenoid.
6. Use new gaskets (11) and install the exhaust manifold (Figure 15-1, Page 15-2). Tighten the hardware to
21 ft-lb (28 N·m).
7. Install the clutch inner cover (6). See Clutch Inner Cover Installation on page 15-36.
8. Tighten the engine mounting bolts (8) to 39 ft-lb (53 N·m).
9. Install the clutches (5). See Drive Clutch Installation on page 15-33. Also see Driven Clutch Installation on
page 15-36.
10. Install the drive belt. See Drive Belt Installation on page 15-29.
11. Install the clutch outer cover. See Clutch Outer Cover Installation on page 15-36.
12. Install the intermediate exhaust pipe. See Intermediate Pipe Installation on page 15-7.
13. Install the muffler. See Muffler Installation on page 15-7.
14. Install the engine front cover (2) and tighten the screws to 54 in-lb (6 N·m).
15. Connect the choke cable. See Choke Cable Installation on page 15-22.
16. Connect the accelerator cable. See Accelerator Cable Installation on page 15-21.
17. Install the engine air inlet hose (4).
18. Secure the fuel line to the fuel pump (3) with a new clamp. See following DANGER.
DANGER
• Gasoline! Flammable! Explosive! Do not smoke. Keep sparks and flames away from the vehicle
and service area.
19. Open the fuel valve on the fuel tank.
20. Install the engine top cover (1) and tighten the four bolts to 35 in-lb (4 N·m).
Page 15-4 2015 Carryall 1500/1700 and XRT 1550 Maintenance and Service Manual
GASOLINE ENGINE, MUFFLER, FUEL
SYSTEM, AND CLUTCHES