Table of Contents
Advertisement
Advertisement
Table of Contents
Related Manuals for Club Car Carryall 2 2003
Summary of Contents for Club Car Carryall 2 2003
- Page 1 Carryall 1 Carryall 2 Carryall 6 lectric 2003 ehicles Owner’ s Manual...
-
Page 3: Carryall
Club Car is not liable for errors in this manual or for incidental or consequential damages that result from the use of the material in this manual. -
Page 4: Carryall
Page 2 2003 Carryall Electric Vehicle Owner’s Manual... - Page 5 FOREWORD Thank you for choosing Club Car. You have chosen the finest utility vehicle on the market; the vehicle most widely recognized as the industry leader in vehicle efficiency and long-lasting value. Please protect your investment and ensure that your Carryall vehicle(s) provides years of reliable, superior performance by read- ing and following the maintenance instructions in this manual.
- Page 6 Safety signs like you see above may at first seem shocking, but their impact is mild compared with the reality of severe personal injury. Your safety and satisfaction are of the utmost importance to Club Car. That is why before operating the vehicle, we urge you to review the information in this manual.
-
Page 7: Table Of Contents
Vehicle Specifications ..............® Club Car Limited Two Year Warranty for 2003 Transportation And Utility Vehicles .... -
Page 8: Safety Details
If any of the operation or safety decals on the vehicle become damaged, have been removed, or cannot be easily read, they should be replaced immediately to avoid possible property damage, personal injury, or death. Contact your Club Car distributor/dealer. ∆... -
Page 9: General Warnings
• A Club Car vehicle will not provide protection from lightning, flying objects, or other storm- related hazards. If caught in a storm while driving a Club Car vehicle, exit the vehicle and seek shelter in accordance with applicable safety guidelines for your location. -
Page 10: Vehicle Feature Identification - Carryall 1 And Carryall 2
Vehicle Feature Identification CARRYALL 1 AND CARRYALL 2 OPERATING INSTRUCTIONS WARNING • Read Owner's Manual and safety warnings located on dash panel prior to driving. • Study and understand controls. ROLLOVER OR FALLING OFF MAY CAUSE DEATH. • Make sure wheels are turned in desired direction. •... - Page 11 Vehicle Feature Identification CARRYALL 1 AND CARRYALL 2 DANGER / POISON FLUSH EYES SULFURIC IMMEDIATELY WITH WATER ACID SHIELD • SPARKS CAN CAUSE EYES • FLAMES MEDICAL BLINDNESS OR EXPLOSIVE • SMOKING F N R HELP GASES CAN CAUSE SEVERE BURNS FAST BLINDNESS OR INJURY KEEP OUT OF THE REACH OF CHILDREN –...
-
Page 12: Vehicle Feature Identification - Carryall 6
Vehicle Feature Identification CARRYALL 6 WARNING ROLLOVER OR FALLING OFF MAY CAUSE DEATH. • Before using vehicle, read operating instructions. • Remain seated and hold on to seat handle while moving. • Do not start vehicle until all occupants are seated. •... - Page 13 Vehicle Feature Identification CARRYALL 6 OPERATING INSTRUCTIONS • Read Owner's Manual and safety warnings located on dash panel prior to driving. • Study and understand controls. • Make sure wheels are turned in desired direction. • Turn key to “ON” position and be sure nothing is in your path. •...
-
Page 14: General Information
The center dash panel must be removed to view this decal. NOTE: Have the vehicle serial number available when ordering parts or making inquiries. SERIAL NUMBER DECAL Club Car SERIAL NUMBER This vehicle is covered by one or more of the F0301-123456 P O BOX 204658 following U.S. - Page 15 (REVERSE) to operate vehicle in reverse. When the handle is in the straight up position (NEU- TRAL), vehicle will not operate. Club Car vehicles operate at reduced speed in reverse. The reverse buzzer will sound as a warning when the Forward/Reverse handle is in REVERSE.
- Page 16 Controls and Indicators Figure 5 Accelerator and Brake Pedals PARK BRAKE PEDAL The park brake pedal is the small raised portion in the upper left corner of the brake pedal. It has the word PARK molded into it and the words PARK BRAKE marked on top of it (Figure 6) . To set the park brake, depress the brake pedal firmly and tilt the park brake portion of the pedal forward with your foot (Figure 7).
- Page 17 30 minutes. However, the vehicle should be charged at the first opportunity. If the warning light illuminates and the vehicle is unable to operate for 30 minutes, have your Club Car distributor/ dealer check the vehicle for a possible battery or electrical system problem.
-
Page 18: Pre-Operation And Daily Safety Checklist
Display Module, which provides information on the condition of the vehicle and batteries. PRE-OPERATION AND DAILY SAFETY CHECKLIST Each Club Car vehicle has been thoroughly inspected and adjusted at the factory; however, upon receiving your new vehicle(s), you should become familiar with its controls, indicators, and operation. Carefully inspect each vehicle to ensure that it is in proper working condition before accepting delivery. -
Page 19: Driving Instructions
When the pedal is released it should return to the original position and the motor should rotate freely. All Club Car vehicles should run at reduced speed in reverse. • General: Listen for any unusual noises such as squeaks or rattles. Check the vehicle ride and perfor- mance. - Page 20 Driving Instructions No one should drive the vehicle without first being instructed in the proper operation and use of the vehicle’s controls. An experienced operator should accompany each first-time driver on a test drive before allowing them to operate the vehicle alone. To ensure safe operation of the vehicle, follow exactly and in order, all of the following procedures.
-
Page 21: Bed Latch
Bed Latch BED LATCH The Carryall 1 and 2 are equipped with a bed latch on the driver side of the vehicle as standard equipment (Figure 8). To lift bed, pull latch handle toward back of the vehicle and lift the bed. To close the bed, lower it gently until the bed latch engages. -
Page 22: Loading And Unloading
Loading and Unloading To lower the bed of a Carryall 2, lift the bed so that the prop rod is no longer supported in one of the track notches. Push the prop rod toward the front of the vehicle to free it from the track notch and gently lower the bed. -
Page 23: Towing With The Vehicle
• For use on public roads, the trailer must meet all federal, state, and local requirements such as taillights, brake lights, etc. • Reduce normal driving speed when transporting a Club Car vehicle on a trailer. WARNING CONTINUED ON NEXT PAGE... -
Page 24: Storage
∆ WARNING • Do not tow a Club Car vehicle behind a passenger vehicle or truck on a public road unless it is on an approved trailer. • The vehicle to be transported should be tied securely to the trailer, with the Forward/Reverse handle in NEUTRAL, the key switch OFF, and the park brake firmly depressed and locked. -
Page 25: Maintenance
Any vehicle not functioning correctly should be removed from use until it is properly repaired. This will prevent further damage to the vehicle and avoid the possibility of injury due to unsafe conditions. Contact your local Club Car distributor/dealer to perform all repairs and semiannual and annual periodic service. ∆... -
Page 26: Periodic Service Schedule
Periodic Service Schedule PERIODIC SERVICE SCHEDULE Read DANGER and WARNING on page 7. ∆ WARNING • Service, repairs, and adjustments must be made per instructions in the maintenance and service manual. NOTE: If the vehicle is constantly hauling heavy loads or hauling a trailer, these preventive maintenance procedures should be performed more often than recommended in the Periodic Service Schedule. -
Page 27: Periodic Lubrication Schedule
Periodic Lubrication Schedule ∆ WARNING • If any problems are found during scheduled inspection or service, do not operate the vehicle until repairs are made. Failure to make necessary repairs could result in fire, property damage, severe personal injury, or death. PERIODIC LUBRICATION SCHEDULE PERIODIC LUBRICATION SCHEDULE LUBRICATION... -
Page 28: Vehicle Controller
Therefore, if any repair or servicing needs to be performed, we recom- mend that it be performed by an authorized Club Car distributor/dealer using Club Car OEM parts. BATTERIES Read DANGER and WARNING on page 7. - Page 29 Batteries BATTERY CARE To keep batteries in good working condition, follow this maintenance program on a regular basis: 1. Batteries should be kept clean and free of corrosion. Wash tops and terminals of batteries with a solution of baking soda and water (1 cup baking soda (237 mL) per gallon (3.8 L) of water). Rinse solution off bat- teries.
-
Page 30: Battery Charger
∆ WARNING • Only trained technicians should repair or service the charger. Contact a Club Car distributor/ dealer. • Each charger should have its own dedicated 15 or 20 ampere separately protected (circuit breaker or fuse) single phase branch circuit, in accordance with all applicable electrical codes for the location. - Page 31 Battery Charger - The plug is too loose or does not make a good connection. - The plug and receptacle feel hotter than normal during charge. - The plug pins or contacts are bent or corroded. - The plug, receptacle or cords are cut, worn, have any exposed wires, or are damaged in any way.
- Page 32 The control circuit lockout remains activated until the charger plug is discon- nected from the vehicle. This vehicle is only compatible with a PowerDrive charger. Other Club Car models or vehicles made by other manufacturers are not compatible.
-
Page 33: Cleaning The Vehicle
Cleaning the Vehicle PLUG AND RECEPTACLE Carryall 1 and Carryall 2 Vehicles The charger cord, plug, and receptacle are wear items and should be inspected daily. Visually inspect them for cracks, loose connections, and frayed wiring; they must be replaced when worn or damaged. If charger plug or receptacle show signs of corrosion or the plug is difficult to insert or remove, the receptacle contacts ®... -
Page 34: Accessories
In the event a vehicle is bought used from another individual or from a distributor/dealer, we strongly urge the new owner to register the vehicle with Club Car. This will enable us to contact you if the need arises. Please send your name, address, and serial number(s) of the vehicle(s) to Club Car, Inc., P.O. -
Page 35: Vehicle Specifications
Vehicle Specifications VEHICLE SPECIFICATIONS SPECIFICATIONS CARRYALL 1 CARRYALL 2 CARRYALL 6 POWER SOURCE Drive motor: Direct drive, 48 volts DC, series-wound, 3.1 hp. • • • Transaxle: Double reduction helical gear with 12.3:1 direct drive axle. • • • Electrical system: 48 volts DC, reduced speed reverse. •... - Page 36 Vehicle Specifications SPECIFICATIONS CARRYALL 1 CARRYALL 2 CARRYALL 6 11.8 in. 11.8 in. 11.8 in. Floorboard height (30 cm) (30 cm) (30 cm) 27 in. 27.6 in. 27 in. Load bed height (69 cm) (70 cm) (69 cm) 30 in. 30.3 in.
-
Page 37: Club Car ® Limited Two Year Warranty For 2003 Transportation And Utility Vehicles
Repair shall mean remedying a defect in the vehicle or component thereof at no cost to the purchaser during the applicable limited warranty period. If CLUB CAR elects to repair the vehicle, it may provide factory-reconditioned parts or components. - Page 38 , or IQ System™ purchased from CLUB CAR or an authorized distributor or dealer will be free from defects in material and workmanship and will provide 36-hole performance (60 minute discharge capacity) for a period of four years or 800 rounds, whichever first occurs, from the date of purchase subject to the terms and conditions contained herein.
- Page 39 5) A battery damaged by a defective charger. Without limiting the generality of the foregoing in any way, and as part of its limited warranty exclusion, CLUB CAR does not warrant that its PowerDrive battery is suitable for use in any application other than in its products. As in the use of any battery, a prudent owner will read and study the charger owner’s manual, the electric vehicle owner’s manual, the operator...
- Page 40 Limited Warranties expressed herein and any implied warranties null and void and same are hereby excluded. Without limiting the generality of the foregoing in any way, and as part of its limited warranty exclusion, CLUB CAR does not warrant that the PowerDrive Charger is suitable for use in any application other than its PowerDrive System 48, PowerDrive Plus, and IQ System products.
- Page 41 4) Vehicles charged by systems other than the CLUB CAR PowerDrive Charger. Without limiting the generality of the foregoing in any way, and as part of its limited warranty exclusion, CLUB CAR does not warrant that the Computer or Controller is suitable for use in any application other than its PowerDrive System 48, PowerDrive Plus, and IQ System products.
- Page 42 2003 Carryall Electric Vehicle Owner’s Manual...
- Page 44 Manual No. 102318604 Edition Code 0802C00000 Carryall/Electric Club Car, Inc., P.O. Box 204658 Augusta, GA 30917-4658...
Need help?
Do you have a question about the Carryall 2 2003 and is the answer not in the manual?
Questions and answers