Relays - Club Car Carryall 1500 Maintenance And Service Manual

19
Electrical
6. Unplug harness from switch (Figure 19-22, Page 19-11). Note orientation of alignment notches (Figure 19-25,
Page 19-15). Squeeze tabs at each end of switch and push switch out the top of the control box cover.
Auxiliary Switch Installation
1. Orient alignment notches and insert switch into control box cover until fully seated (Figure 19-25, Page 19-15).
2. Connect harness plug to switch.
3. Install control box cover/joystick assembly and secure with the four screws.
4. Secure joystick harness to chassis with new wire tie (Figure 19-22, Page 19-11).
5. Connect battery. See Connecting the Battery – Gasoline/Diesel Vehicles, Section 1, Page 1-4.

RELAYS

See General Warnings, Section 1, Page 1-2.
2
85
1. Light Blue
2. Black (Negative [–)
3. Brown (Positive [+])
4. Orange/White
2245
Figure 19-26 Relay 1 Wiring and Testing
Testing Float Relay 1
1. Test for continuity between terminal 85 (black wire) and terminal 86 (brown wire) (Figure 19-26, Page 19-16).
2. Test for no continuity between terminal 87 (orange/white wire) and terminal 30 (light blue wire) (Figure 19-26,
Page 19-16).
3. Apply 12 volts with the positive lead connected to terminal 86 and the negative lead connected to terminal 85. The
relay should click and show continuity between terminal 87 (orange/white wire) and terminal 30 (light blue wire).
Testing Float Relay 2
1. Test for continuity between terminal 85 (black wire) and terminal 86 (blue wire) (Figure 19-27, Page 19-16).
2. Test for continuity between terminal 87a (brown wire) and terminal 30 (light blue wire) (Figure 19-27, Page 19-16).
3. Apply 12 volts with the positive lead connected to terminal 86 and the negative lead connected to terminal 85.
The relay should click and show no continuity between terminal 87a (brown wire) and terminal 30 (light blue wire).
Float Relay 1 and 2 Removal
1. Set the joystick ON/OFF switch to OFF.
2. Disconnect battery. See Disconnecting the Battery – Gasoline/Diesel Vehicles, Section 1, Page 1-3.
3. Remove four screws securing control box cover/joystick assembly and pull assembly out enough to access
the relays. See Joystick Removal on page 19-11.
4. Ensure the wires are connected correctly and are tight. If they are not, rewire or tighten as necessary.
Page 19-16 2015 Carryall 1500/1700 and XRT 1550 Maintenance and Service Manual
1
30
87a
86
3
87
4
HYDRAULIC ATTACHMENT SYSTEM
2
85
4
1. Light Blue
2. Black (Negative [–)
3. Blue (Positive [+])
4. Brown
2243
Figure 19-27 Relay 2 Wiring and Testing
1
30
87a
86
3
87