Air Intake System .......................................................................................................................................15-26

Air Filter Replacement.............................................................................................................................15-26

Air Canister Removal ..............................................................................................................................15-27

Air Canister Installation ...........................................................................................................................15-27

Clutches.....................................................................................................................................................15-28

Clutch Troubleshooting ...........................................................................................................................15-28

Drive Belt ...............................................................................................................................................15-29

Drive Clutch ...........................................................................................................................................15-29

Driven Clutch .........................................................................................................................................15-33

Clutch Cover ..........................................................................................................................................15-36

SECTION 16 - DIESEL ENGINE, MUFFLER, FUEL SYSTEM, AND CLUTCHES............................................... 16-1

Diesel Engine .............................................................................................................................................. 16-1

Engine Removal ...................................................................................................................................... 16-1

Engine Installation ................................................................................................................................... 16-3

Exhaust System .......................................................................................................................................... 16-5

Muffler Removal ...................................................................................................................................... 16-5

Intermediate Pipe Removal ...................................................................................................................... 16-5

Manifold Pipe Removal ............................................................................................................................ 16-6

Manifold Pipe Installation ......................................................................................................................... 16-6

Intermediate Pipe Installation.................................................................................................................... 16-6

Muffler Installation.................................................................................................................................... 16-6

Fuel System ................................................................................................................................................ 16-8

Fuel Lines ............................................................................................................................................... 16-9

Bleeding Air From Fuel System ................................................................................................................ 16-9

Fuel Filter Replacement ........................................................................................................................... 16-9

Fuel Pump ............................................................................................................................................. 16-11

Fuel Level Sending Unit .......................................................................................................................... 16-11

Fuel Tank ...............................................................................................................................................16-14

Engine Control Linkages .............................................................................................................................16-18

General Information ................................................................................................................................16-18

Ground Speed........................................................................................................................................16-18

Accelerator Cable ...................................................................................................................................16-18

Engine RPM Adjustment .........................................................................................................................16-19

Air Intake System .......................................................................................................................................16-21

Air Filter Replacement.............................................................................................................................16-21

Air Canister Removal ..............................................................................................................................16-22

Air Canister Installation ...........................................................................................................................16-23

Clutches.....................................................................................................................................................16-24

Clutch Troubleshooting ...........................................................................................................................16-24

Drive Belt ...............................................................................................................................................16-24

Drive Clutch ...........................................................................................................................................16-25

Driven Clutch .........................................................................................................................................16-29

Clutch Cover ..........................................................................................................................................16-32

SECTION 17 - DRIVETRAIN COMPONENTS .................................................................................................. 17-1

Half Shafts .................................................................................................................................................. 17-1

Half Shaft Removal.................................................................................................................................. 17-1

Half Shaft Installation ............................................................................................................................... 17-2

Front Differential .......................................................................................................................................... 17-3

Front Differential Removal ........................................................................................................................ 17-3

Front Differential Installation ..................................................................................................................... 17-5

Front Driveshaft........................................................................................................................................... 17-5

Front Driveshaft Removal......................................................................................................................... 17-5

Front Driveshaft Installation ...................................................................................................................... 17-5

Transmission............................................................................................................................................... 17-6

Transmission Removal............................................................................................................................. 17-6

Transmission Installation .......................................................................................................................... 17-7

Forward/Reverse Shifter Cable................................................................................................................. 17-9

Forward/Reverse Shifter Handle .............................................................................................................. 17-11

Rear Driveshaft ..........................................................................................................................................17-12

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2015 Carryall 1500/1700 and XRT 1550 Maintenance and Service Manual

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