Reservoir - Club Car Carryall 1500 Maintenance And Service Manual

19
Hydraulic Pump Assembly
CAUTION
• Use care to avoid damaging the hoses and wires when moving them around the heat shield.
13. Remove two bolts securing pump assembly to cradle and remove cradle (Figure 19-90, Page 19-43).
14. Disconnect wires at motor solenoid. See Solenoid Removal on page 19-18.
15. Disconnect wire harness from control valve leads.
16. Place drain pan under pump to catch fluid. Slowly loosen and disconnect hoses at pump. Cover all hose ends
and fittings to keep out debris.
Pump Assembly Installation
1. Reverse the removal procedure to install pump assembly to the vehicle but finger-tighten hardware until all
hardware is in place.
2. Match color of hose to fitting and tighten connections to 22 ft-lb (30 N·m). See Hose Routing on page 19-21.
3. Tighten the two bolts, securing pump to cradle, to 33.5 ft-lb (45 N·m).
4. Tighten the two rear cradle hardware lock nuts to 33.5 ft-lb (45 N·m).
5. Tighten the front cradle hardware lock nut to 21 ft-lb (28 N·m).
6. Tighten the park brake cable clamp bolt to 60 in-lb (6.4 N·m).
7. Tighten the small terminals of solenoid to 10 in-lb (1.1 N·m) and 21 in-lb (2.4 N·m) on the large terminals.
8. Connect battery. See Connecting the Battery – Gasoline/Diesel Vehicles, Section 1, Page 1-4.
9. Refill and prime system. See Priming the Pump, Section 19, Page 19-46.

RESERVOIR

Reservoir Removal
1. Remove pump assembly. See Pump Assembly Removal on page 19-42.
2. Lift pump assembly and place it, motor end up, into drain pan. Remove filler cap to drain most of the fluid into pan.
3. Clean and inspect filler cap. Replace cap if damaged or unable to clean.
4. Loosen band clamp and remove reservoir (Figure 19-91, Page 19-44).
2307
Figure 19-91 Loosen Band Clamp
Reservoir Installation
1. Drain remaining fluid and wipe or flush reservoir clean.
2. Clean or replace suction tube filter (Figure 19-92, Page 19-44).
Page 19-44 2015 Carryall 1500/1700 and XRT 1550 Maintenance and Service Manual
HYDRAULIC ATTACHMENT SYSTEM
2308
Figure 19-92 Suction Tube Filter