Club Car Carryall 1500 Maintenance And Service Manual page 337

DIESEL ENGINE, MUFFLER, FUEL SYSTEM, AND
CLUTCHES
2191
Figure 16-31 Diesel Inner Cover Assembly
Clutch Inner Cover Installation
1. Position the inner cover spacer on the engine block using the stud bolts for alignment (Figure 16-32, Page 16-33).
2. Align the mounting holes in the inner cover with the transmission and engine bolt holes (Figure 16-31, Page
16-33).
3. Loosely install one bolt and washer in each transmission and engine bolt hole.
4. Finger-tighten the bolts and washers. See following NOTE.
NOTE: Use bolts with lengths appropriate for the hole depths on the engine block.
Mounting holes in the clutch inner cover have close tolerances. Align the engine and transmission carefully to
ensure the mounting holes in the clutch inner cover match the threaded holes in the engine and transmission.
5. Tighten the engine bolts and washers to 21 ft-lb (28.5 N·m).
6. Tighten the engine stud bolt nuts to 21 ft-lb (28.5 N·m).
7. Tighten the transmission bolts and washers to 21 ft-lb (28.5 N·m).
8. Install the driven clutch. See Driven Clutch Installation on page 16-31.
9. Install the drive belt. See Drive Belt Installation on page 16-25.
10. Install the outer cover. See Clutch Outer Cover Installation on page 16-32.
11. Connect battery. See Connecting the Battery – Gasoline/Diesel Vehicles, Section 1, Page 1-4.
2015 Carryall 1500/1700 and XRT 1550 Maintenance and Service Manual
2192
Figure 16-32 Diesel Inner Cover Spacer
16
Clutches
Page 16-33