Pump Assembly - Club Car Carryall 1500 Maintenance And Service Manual

19
Hydraulic Pump Assembly

PUMP ASSEMBLY

WARNING
• Wear safety glasses to prevent eye injury when any of the following conditions exist:
– Fluids are under pressure.
– Flying debris or loose material is present.
– Engine is running.
– Tools are being used.
CAUTION
• When repairing hydraulic systems, clean the work area before disassembly and keep all parts clean.
Always use caps and plugs on hoses, tubelines and ports to keep dirt out. Dirt can quickly damage
the system.
NOTE: Mark hoses for correct installation if factory markings are not found.
Contain and dispose of any leaking oil in an environmentally safe manner.
Pump Assembly Removal
1. Empty and remove cargo bed. See Cargo Bed Removal, Section 4, Page 4-12.
2. Relieve pressure. See Relieving Hydraulic System Pressure on page 19-1.
3. Set the joystick ON/OFF switch to OFF and remove driver seat.
4. Disconnect battery. See Disconnecting the Battery – Gasoline/Diesel Vehicles, Section 1, Page 1-3.
5. Release the clamp securing the vent hose to top of clutch cover and remove hose.
6. Thoroughly clean the filler cap, reservoir, pump assembly, hose connections and the area around the pump
assembly.
7. Loosen two bolts, located under pump assembly, securing pump assembly to cradle (Figure 19-90, Page 19-43).
8. Remove three bolts securing cradle to chassis (Figure 19-85, Page 19-42) and (Figure 19-86, Page 19-42).
2301
Figure 19-85 Front Cradle Bolt
Page 19-42 2015 Carryall 1500/1700 and XRT 1550 Maintenance and Service Manual
HYDRAULIC ATTACHMENT SYSTEM
2302
Figure 19-86 Rear Cradle Bolts