Coolant Reservoir Installation; Radiator; Radiator Removal - Club Car Carryall 1500 Maintenance And Service Manual

18

Radiator

COOLANT RESERVOIR INSTALLATION

1. Install reservoir, aligning holes in mounting tabs with holes in chassis, and secure with bolts. Tighten the
hardware to 132 in-lb (15 N·m).
2. Attach 5/8 inch hose to the bottom of reservoir and secure with clamp.
3. Attach the two hoses to top of reservoir and secure with clamps.
4. Fill the reservoir to the FULL mark with an appropriate coolant mixture and check for leaks. See following NOTE.
NOTE: Use a mixture of 45% water and 55% propylene glycol with anti-corrosion additives.
5. Replace the reservoir cap.
6. Connect battery. See Connecting the Battery – Gasoline/Diesel Vehicles, Section 1, Page 1-4.
7. Start and run the engine until it reaches operating temperature and check for leaks.
8. Stop the engine and allow the engine and coolant to cool. See following WARNING.
WARNING
• Coolant reservoir and radiator are pressurized. Remove caps slowly to relieve pressure.
• Hot! Coolant system is pressurized. Do not remove radiator cap while engine is hot.
9. If necessary, remove reservoir cap and fill the reservoir to the FULL mark. Replace cap. See preceding
WARNING.
10. Lower and secure the hood.
RADIATOR
See General Warnings, Section 1, Page 1-2.

RADIATOR REMOVAL

1. Disconnect battery. See Disconnecting the Battery – Gasoline/Diesel Vehicles, Section 1, Page 1-3.
2. Raise the hood.
3. Drain the radiator, reservoir and engine. See Engine Coolant Change on page 18-1. See following WARNING.
WARNING
• Coolant reservoir and radiator are pressurized. Remove caps slowly to relieve pressure.
• Hot! Coolant system is pressurized. Do not remove radiator cap while engine is hot.
4. Release the clamp securing the hose to the radiator fill spout and remove hose.
5. Release the clamps securing the upper and lower radiator hoses to the radiator and remove hoses.
6. Disconnect the two-pin connector between the fan motor and the wire harness (Figure 18-4, Page 18-5).
7. Remove the flanged locknuts and flanged bolts securing the two radiator support brackets to the chassis and
remove brackets.
Page 18-4 2015 Carryall 1500/1700 and XRT 1550 Maintenance and Service Manual
RADIATOR AND COOLANT SYSTEM (DIESEL)