Club Car Carryall 1500 Maintenance And Service Manual page 86

7
Rack and Pinion
4. Remove both bellows clamps (metal clamps or plastic wire ties) (Figure 7-9, Page 7-6). See following NOTE.
NOTE: If the dust seal bellows are secured with a metal clamp, remove the clamp. Do not reuse the clamp when the
rack and pinion is reassembled. Use a plastic wire tie to secure the dust seal bellows.
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Figure 7-9 Dust Bellows Clamp
5. Remove the two hex nuts from the inner ball-joint ends, and remove both of the dust seal bellows.
6. Remove the rack screw nut (8), rack guide screw (7), rack guide pressure spring (6), and the rack guide (5)
(Figure 7-16, Page 7-8).
7. Remove the dust seal (Figure 7-10, Page 7-6).
8. Remove the snap ring (4) (Figure 7-11, Page 7-6).
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Figure 7-10 Remove Dust Seal
9. Install the universal joint on the pinion, and place a fork or a large open-end wrench under the universal joint
(Figure 7-12, Page 7-7). Gently pry the pinion from the housing.
10. Remove the U-joint from the pinion.
11. If the pinion ball bearing has been damaged, remove the C-type stop ring (16) (Figure 7-11, Page 7-6), and use a
press to remove the bearing (Figure 7-13, Page 7-7).
Page 7-6 2015 Carryall 1500/1700 and XRT 1550 Maintenance and Service Manual
STEERING AND FRONT SUSPENSION
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Figure 7-11 Remove Pinion Snap Ring
16