Section 16 - Diesel Engine, Muffler, Fuel System, And Clutches; Diesel Engine; Engine Removal - Club Car Carryall 1500 Maintenance And Service Manual

SECTION 16 – DIESEL ENGINE, MUFFLER, FUEL SYSTEM, AND
CLUTCHES
DANGER
• See General Warnings, Section 1, Page 1-2.
WARNING
• See General Warnings, Section 1, Page 1-2.

DIESEL ENGINE

See General Warnings, Section 1, Page 1-2.
This section contains information on removing and installing the Kubota, E3B-series, diesel engine. For complete
instructions on engine disassembly, repair, rebuilding, and reassembly, refer to the engine manual. See the Kubota
D722 diesel engine manual (CC P/N 103840201).

ENGINE REMOVAL

See General Warnings, Section 1, Page 1-2.
CAUTION
• Before removal and disassembly, clean the engine.
1. Remove both seats.
2. Disconnect battery. See Disconnecting the Battery – Gasoline/Diesel Vehicles, Section 1, Page 1-3.
3. Remove the cargo bed. See Cargo Bed Removal, Section 4, Page 4-12.
4. Remove the top of the ROPS (Roll Over Protection Structure). See ROPS Removal, Section 4, Page 4-7.
5. Remove the lower rear ROPS bars and seat frame assembly. See ROPS Removal, Section 4, Page 4-7.
6. Drain the engine and radiator coolant system. See Engine Coolant Change, Section 18, Page 18-1.
7. Release the clamps securing the upper (1) and lower coolant hoses to the engine and remove hoses.
8. Release the clamp securing the coolant overflow/bypass hose (2) to the thermostat cover and remove hose.
9. Remove the fuel supply line (3) at the engine fuel injection pump (vehicles with electric fuel pump) or engine
mounted fuel pump (vehicles with mechanical fuel pump) and securely plug the fuel supply line (Figure 16-1,
Page 16-2). See following DANGER.
DANGER
• The diesel fuel tank does not have a fuel line valve. When the fuel line is removed from the engine, fuel
can siphon fuel from the tank if the fuel line rests below the fuel level in the fuel tank. Securely cap or
plug the fuel line immediately after it is removed from the fuel injector to prevent fuel leakage.
• Diesel fuel! Flammable! Explosive! Do not smoke. Keep sparks and flames away from the vehicle
and service area.
2015 Carryall 1500/1700 and XRT 1550 Maintenance and Service Manual
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