Club Car Carryall 1500 Maintenance And Service Manual page 320

16
Fuel System
220
Figure 16-13 Diesel Fuel Tank
10. Disconnect the black wire and orange wire from the fuel level sensor on the tank. Do not remove the lower nut on
the center stud of the sensor.
11. Remove the nut from the fuel tank strap below the passenger seat area.
12. Lift the strap end and remove the opposite end from the slotted bracket.
13. Remove the passenger-side bed latch bracket from the frame.
14. Remove the fuel tank.
Fuel Tank Storage or Disposal
1. Remove the cap from the tank and thoroughly rinse it with water. The cap may be discarded or kept as a spare.
2. Use a well-ventilated area and flush the fuel tank with water to remove any remaining fuel.
3. Set the tank upside down in a well-ventilated area so that the water can drain. Allow the tank to sit for 24
hours to dry. See following WARNING.
WARNING
• Dispose of wastewater and fuel tank in accordance with federal, state, and local laws and ordinances.
4. Store the tank upside down with the cap installed in a well-ventilated area.
Fuel Tank Installation
1. Place the fuel tank in the vehicle.
2. Insert the tab end of the strap into the frame bracket and place the strap in the indentions on the tank.
3. Feed the threaded tab end down into the bottom of the frame. Install a nylon locknut and tighten the nut to
40 in-lb (4.5 N·m).
4. Connect the clear vent tube to the fuel tank vent and secure the tube with a new clamp.
5. Connect the fuel line to the primary fuel filter on the vehicle frame and secure it with a new clamp.
6. Connect the fuel return line to the engine and secure it with a new clamp.
7. Connect the black wire and orange wire to the sensor (Figure 16-14, Page 16-17).
Page 16-16 2015 Carryall 1500/1700 and XRT 1550 Maintenance and Service Manual
DIESEL ENGINE, MUFFLER, FUEL SYSTEM,
AND CLUTCHES