Fuel Tank - Club Car Carryall 1500 Maintenance And Service Manual

16
Fuel System
NOTE: The fuel level sending unit mounts to the fuel tank only one way. If the unit does not fit on the fuel tank
correctly, adjust the unit until it is properly aligned with the fuel tank.
4. Carefully thread each hex-head screw by hand, with the ring terminal on the black ground wire (6) under the
screw head closest to the engine (Figure 16-10, Page 16-12). See following CAUTION.
CAUTION
• Use only the existing screws or new plastic-thread screws made for plastics applications. Do not use
sheet metal screws as replacement hardware.
5. Use a crisscross pattern to tighten the hardware to 9 in-lb (1 N·m). If the hardware cannot be tightened to 9 in-lb
(1 N·m), the fuel tank must be replaced. See following CAUTION.
CAUTION
• Do not overtighten the screws. Overtightening the screws will strip the mounting holes in the fuel tank.
6. Secure the orange wire (7) to the center post with the nut (9) previously removed (Figure 16-10, Page 16-12).
Tighten the hardware to 17 in-lb (1.9 N·m) and secure the rubber boot (8) to the center post.
7. Install the passenger seat. See Seat Installation, Section 4, Page 4-10.
8. Connect battery. See Connecting the Battery – Gasoline/Diesel Vehicles, Section 1, Page 1-4.
Tank viewed from front of vehicle
2156
Figure 16-12 Fuel Level Sending Unit Position

FUEL TANK

See General Warnings, Section 1, Page 1-2.
WARNING
• If the fuel tank is damaged, replace it. Do not attempt to repair it. See the following tank removal
and disposal procedure.
Page 16-14 2015 Carryall 1500/1700 and XRT 1550 Maintenance and Service Manual
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DIESEL ENGINE, MUFFLER, FUEL SYSTEM,
AND CLUTCHES