Club Car Carryall 1500 Maintenance And Service Manual page 356

18
General Information
8. Check the radiator for leaks or severe coil damage. Replace the radiator if damage has created a leak, or has
caused flow restriction from crushed coils.
9. Close both drain valves but leave the engine block coolant plug open.
10. Fill the cooling system with an appropriate coolant mixture at the reservoir. Allow the coolant to fill until it reaches
the hole for the engine block coolant plug. See following NOTE.
NOTE: Use a mixture of 45% water and 55% propylene glycol with anti-corrosion additives.
11. Apply Loctite 567 Liquid Thread Sealer to the threads of the block coolant plug. Install the plug and tighten to
144 in-lb (16 N·m).
12. Continue adding to the reservoir until coolant reaches the radiator fill spout. Replace the radiator cap.
13. Fill the reservoir to the FULL mark with coolant and check for leaks. Replace the reservoir cap.
14. Start and run the engine until it reaches operating temperature. Monitor the coolant level in the reservoir.
15. Stop the engine and allow the engine and coolant to cool. See following WARNING.
WARNING
• Coolant reservoir and radiator are pressurized. Remove caps slowly to relieve pressure.
• Hot! Coolant system is pressurized. Do not remove radiator cap while engine is hot.
16. If necessary, remove reservoir cap and fill to the FULL mark. Replace cap. See preceding WARNING.
17. Lower and secure the hood.
2216
Figure 18-1 Engine Block Coolant Drain Valve
Page 18-2 2015 Carryall 1500/1700 and XRT 1550 Maintenance and Service Manual
RADIATOR AND COOLANT SYSTEM (DIESEL)
2217
Figure 18-2 Engine Block Coolant Plug