Sign In
Upload
Manuals
Brands
Club Car Manuals
Utility Vehicle
CARRYALL 1700
Club Car CARRYALL 1700 Manuals
Manuals and User Guides for Club Car CARRYALL 1700. We have
2
Club Car CARRYALL 1700 manuals available for free PDF download: Maintenance And Service Manual, Owner's Manual
Club Car CARRYALL 1700 Maintenance And Service Manual (424 pages)
Brand:
Club Car
| Category:
Golf Cars
| Size: 37.89 MB
Table of Contents
Table of Contents
5
Section 1 - Safety
15
Safety Details
15
Personal Safety
15
Machine Safety
15
Information
16
General Warnings
16
Disabling the Vehicle
17
Disconnecting the Battery - Gasoline/Diesel Vehicles
17
Connecting the Battery - Gasoline/Diesel Vehicles
18
Recycling Lead-Acid Batteries
18
International Safety Symbols on Batteries
19
Section 2 - Vehicle Specifications
21
1500/1700 and 1550/1550 SE Specifications
21
Intellitach Specifications
24
Section 3 - General Information
27
Model Identification
29
Identification Numbers
29
Storage
31
Preparing the Vehicle for Extended Storage
32
Returning the Stored Vehicle to Service
32
Lifting the Vehicle
33
Lifting Only the Front
33
Lifting Only the Rear
33
Lifting the Entire Vehicle
34
Using a Booster Battery (Jump Starting)
35
Section 4 - Body and Trim
37
General Information
37
Cleaning the Vehicle
37
Seat Cleaning
37
Front Body Repair
38
Light Scratches
38
Abrasions and Haze
38
Large Scratches and Abrasions
39
Front Body Components
39
Instrument Panel Removal
39
Instrument Panel Installation
39
Front Fascia Removal
40
Front Fascia Installation
40
Hood Removal
40
Hood Installation
40
Center Cowl Panel Removal
40
Center Cowl Panel Installation
41
Side Cowl Panel (Fender) Removal
41
Side Cowl Panel (Fender) Installation
41
Front Fender Flare Removal
42
Front Fender Flare Installation
42
Roll-Over Protective Structure (ROPS)
42
ROPS Removal
43
ROPS Installation
44
Seat
45
Seat Removal
45
Seat Adjustment
45
Seat Installation
46
Seat Support Removal
46
Seat Support Installation
46
Seat Belts
46
Bench Seat Belt Removal
46
Bench Seat Belt Installation
47
Cargo Bed - Electric Lift
47
Testing the Bed Lift Motor
47
Bed Lift Motor Removal
47
Bed Lift Motor Installation
48
Cargo Bed Removal
48
Cargo Bed Installation
48
Cargo Bed - Manual Lift
49
Cargo Bed Removal
49
Cargo Bed Installation
49
Rear Fender
50
Rear Fender Removal
50
Rear Fender Installation
50
Section 5 - Accelerator and Brake Pedal Assemblies
53
Accelerator Pedal
53
Accelerator Pedal Removal
53
Accelerator Pedal Installation
54
Brake Pedal
55
Brake Pedal Removal
55
Brake Pedal Installation
55
Brake Pedal Adjustment
55
Park Brake Pedal
56
Park Brake Pedal Assembly Removal
56
Park Brake Pedal Assembly Installation
56
Section 6 - Hydraulic and Park Brake Systems
59
Brake System Inspection
59
Brake Pedal Inspection
59
Master Cylinder Inspection
60
Brake Line Inspection
61
Park Brake Inspection
61
Brake Disc and Pad Inspection
61
Brake System Troubleshooting
62
Brake Pads and Caliper
64
Brake Pad and Caliper Removal
64
Brake Pad and Caliper Installation
65
Brake Discs
68
Disc Removal
68
Disc Installation
68
Hydraulic Line Replacement
69
Front Brake Line Removal
69
Front Brake Line Installation
69
Rear Brake Line Removal
70
Rear Brake Line Installation
71
Master Cylinder and Reservoir
72
Filling the Hydraulic System
72
Master Cylinder Removal
72
Master Cylinder Installation
72
Bleeding the Hydraulic Brake System
73
Bleeding Brakes on a DOT 5 Fluid Filled System
73
Purging the Hydraulic System
75
Park Brake System
76
Park Brake Adjustment - at Rear Calipers
76
Front Park Brake Cable Adjustment - Cable Only System
76
Park Brake Wheel Cables
77
Front Park Brake Cable Removal - Cable Only System
78
Front Park Brake Cable Installation - Cable Only System
79
Park Brake Equalizer Removal - Cable Only System
79
Park Brake Equalizer Installation - Cable Only System
80
Section 7 - Steering and Front Suspension
81
Steering Wheel
81
Steering Wheel Removal
81
Steering Wheel Installation
82
Steering Column
82
Steering Column Removal
82
Steering Column Installation
83
Rack and Pinion
83
Rack and Pinion Inspection
84
Rack and Pinion Removal
84
Rack and Pinion Installation
84
Rack and Pinion Disassembly
85
Rack and Pinion Assembly
89
Front Suspension
90
Wheel Alignment
90
Front Suspension Components
94
Steering Upright Removal
94
Steering Upright Installation
96
Upper A-Arm Removal
96
Upper A-Arm Installation
98
Lower A-Arm Removal
98
Lower A-Arm Installation
99
Front Coil-Over Shock Absorber Removal
100
Front Coil-Over Shock Absorber Installation
101
Section 8 - Wheels, Tires and Hubs
103
General Information
103
Wheels
104
Wheel Removal
104
Wheel Installation
104
Tires
104
Tire Removal
104
Tire Installation
105
Front Hubs
105
Front Hub Removal
105
Front Hub Installation
107
Rear Hubs
108
Rear Hub Removal
108
Rear Hub Installation
109
Section 9 - Rear Suspension
111
Rear Coil-Over Shock Absorber
111
Rear Shock Absorber Removal
111
Rear Shock Installation
112
Trailing Arms and Lateral Links
113
Lateral Link Removal
113
Lateral Link Installation
113
Trailing Arm Removal
113
Trailing Arm Installation
113
Section 10 - Periodic Maintenance
115
Periodic Service Schedule
115
Periodic Service Schedule - Intellitach
118
Periodic Lubrication Schedule
120
Periodic Lubrication Schedule - Intellitach
122
Lubricating the Attachment Arm and Interface - Intellitach
123
Brake Fluid Reservoir
124
Brake Fluid
124
Engine Oil
124
Oil Pressure - Gasoline Engine
125
Engine Oil Level Check
125
Engine Oil and Filter Change
125
Oil Viscosity
128
Spark Plugs
129
Spark Plug Cleaning and Inspection
129
Spark Plug Gap Inspection
129
Gearcase Lubrication
129
Lubrication Level Check for Front Differential, Transmission and Rear Differential
129
Lubrication Change for Front Differential, Transmission and Rear Differential
130
Hydraulic System - Intellitach Vehicle
132
Engine Coolant - Diesel Vehicles
133
Engine Coolant Level Check
133
Fueling Instructions
133
Biodiesel Fuel (Diesel Vehicles Only)
134
Draining Water from Fuel Filter
135
Battery
136
Section 11 - Troubleshooting and Electrical System: Gasoline Vehicles
137
Troubleshooting Guide
137
Wiring Diagram
142
Test Procedures
145
Section 12 - Troubleshooting and Electrical System: Diesel Vehicles
177
Troubleshooting Guide
177
Wiring Diagram
182
Test Procedures
185
Section 13 - Electrical Components: Gasoline Vehicles
219
Starter and Starter Solenoid
219
Relays
219
Testing the Relay
219
Relay Removal
220
Relay Installation
220
Neutral Switch
220
Testing the Neutral Switch
220
Neutral Switch Removal
220
Neutral Switch Installation
220
Carburetor Solenoid
221
Testing the Carburetor Solenoid
221
Carburetor Solenoid Removal
221
Carburetor Solenoid Installation
221
Carburetor Heater
222
Carburetor Heater Removal
222
Carburetor Heater Installation
222
Voltage Regulator
223
Testing the Voltage Regulator
223
Voltage Regulator Removal
223
Voltage Regulator Installation
223
Warning Lights
224
Testing the Warning Lights
224
Warning Light Removal
224
Warning Light Installation
224
Fuel Gauge/Hour Meter
225
Testing the Fuel Gauge/Hour Meter
225
Fuel Gauge/Hour Meter Removal
225
Fuel Gauge/Hour Meter Installation
226
Key Switch
226
Testing the Key Switch
226
Key Switch Removal
226
Key Switch Installation
226
12-Volt Accessory Receptacle
227
Testing the 12-Volt Accessory Receptacle
227
12-Volt Accessory Receptacle Removal
227
12-Volt Accessory Receptacle Installation
227
Bed Lift Switch
228
Testing the Bed Lift Switch
228
Bed Lift Switch Removal
228
Bed Lift Switch Installation
228
Bed Lift Circuit Breaker
228
Testing the Bed Lift Circuit Breaker
228
Bed Lift Circuit Breaker Removal
228
Bed Lift Circuit Breaker Installation
229
Light Switch
229
Testing the Light Switch
229
Light Switch Removal
229
Light Switch Installation
229
Fuse
229
Testing the Fuse
230
Fuse Removal
230
Fuse Installation
230
Reverse Warning Buzzer (if Equipped)
230
Testing the Reverse Warning Buzzer
230
Reverse Warning Buzzer Removal
230
Reverse Warning Buzzer Installation
231
Reverse Warning Buzzer Limit Switch (if Equipped)
231
Testing the Reverse Warning Buzzer Limit Switch
231
Reverse Warning Buzzer Limit Switch Removal
231
Reverse Warning Buzzer Limit Switch Installation
232
Front Differential Limit Switch
232
Testing the Front Differential Limit Switch
233
Front Differential Limit Switch Removal
233
Front Differential Limit Switch Installation
233
Fuel Level Sending Unit
234
Testing the Fuel Level Sending Unit
234
Fuel Level Sending Unit Removal
234
Fuel Level Sending Unit Installation
234
Ignition Coil and Charge Coil
234
Testing the Ignition Coil
234
Ignition Coil And/Or Charge Coil Removal
234
Oil Pressure Sensor
235
Headlights
235
Testing the Headlight Bulb and Socket
235
Headlight Bulb Removal
235
Headlight Bulb Installation
235
Wire Harness Diodes
236
Testing the Wire Harness Diodes
236
Wire Harness Diode Removal
236
Wire Harness Diode Installation
236
Battery
237
General Information
237
Testing the Battery
237
Preventive Maintenance
237
Self-Discharge
238
Water Level
238
Vibration Damage
238
Mineral Content
238
Battery Removal
239
Charging the Battery
239
Battery Installation
239
Battery Storage
240
Charging a Dead Battery
240
Section 14 - Electrical Components: Diesel Vehicles
241
Starter and Starter Solenoid
241
Relays
241
Testing the Relay
241
Relay Removal
242
Relay Installation
242
Neutral Switch
242
Testing the Neutral Switch
242
Neutral Switch Removal
242
Neutral Switch Installation
242
Fuel Solenoid
243
Testing the Fuel Solenoid
243
Fuel Solenoid Removal
243
Fuel Solenoid Installation
243
60-Amp Fusible Link
244
Testing the 60-Amp Fusible Link
244
60-Amp Fusible Link Removal
244
60-Amp Fusible Link Installation
244
Warning Lights
245
Testing the Warning Lights
245
Warning Light Removal
245
Warning Light Installation
245
Fuel Gauge/Hour Meter
246
Testing the Fuel Gauge/Hour Meter
246
Fuel Gauge/Hour Meter Removal
247
Fuel Gauge/Hour Meter Installation
247
Key Switch
247
Testing the Key Switch
247
Key Switch Removal
247
Key Switch Installation
247
12-Volt Accessory Receptacle
248
Testing the 12-Volt Accessory Receptacle
248
12-Volt Accessory Receptacle Removal
248
12-Volt Accessory Receptacle Installation
248
Bed Lift Switch
249
Testing the Bed Lift Switch
249
Bed Lift Switch Removal
249
Bed Lift Switch Installation
249
Bed Lift Circuit Breaker
249
Testing the Bed Lift Circuit Breaker
249
Bed Lift Circuit Breaker Removal
249
Bed Lift Circuit Breaker Installation
249
Light Switch
250
Testing the Light Switch
250
Light Switch Removal
250
Light Switch Installation
250
Fuse
250
Testing the Fuse
250
Fuse Removal
250
Fuse Installation
251
Reverse Warning Buzzer (if Equipped)
251
Testing the Reverse Warning Buzzer
251
Reverse Warning Buzzer Removal
251
Reverse Warning Buzzer Installation
252
Reverse Warning Buzzer Limit Switch (if Equipped)
252
Testing the Reverse Warning Buzzer Limit Switch
252
Reverse Warning Buzzer Limit Switch Removal
252
Reverse Warning Buzzer Limit Switch Installation
253
Front Differential Limit Switch
253
Testing the Front Differential Limit Switch
254
Front Differential Limit Switch Removal
254
Front Differential Limit Switch Installation
254
Fuel Level Sending Unit
255
Testing the Fuel Level Sending Unit
255
Fuel Level Sending Unit Removal
255
Fuel Level Sending Unit Installation
255
Alternator
255
Testing the Alternator
255
Alternator and V-Belt Removal
255
Alternator and V-Belt Installation
256
Oil Pressure Sensor
258
Headlights
258
Testing the Headlight Bulb and Socket
258
Headlight Bulb Removal
258
Headlight Bulb Installation
258
Thermostat Switch
259
Testing the Thermostat Switch
259
Thermostat Switch Removal
259
Thermostat Switch Installation
260
Fan
260
Testing the Fan Motor
260
Fan Removal
260
Fan Installation
261
Wire Harness Diodes
261
Testing the Wire Harness Diodes
261
Wire Harness Diode Removal
261
Wire Harness Diode Installation
262
Battery
262
General Information
262
Testing the Battery
263
Preventive Maintenance
263
Self-Discharge
263
Water Level
263
Vibration Damage
263
Mineral Content
263
Battery Removal
264
Charging the Battery
264
Battery Installation
265
Battery Storage
265
Charging a Dead Battery
265
Section 15 - Gasoline Engine, Muffler, Fuel System, and Clutches
267
Gasoline Engine
267
Engine Removal
267
Engine Installation
269
Oil Filter Hoses
271
Exhaust System
272
Muffler Removal
272
Intermediate Pipe Removal
272
Intermediate Pipe Installation
273
Muffler Installation
273
Fuel System
274
Fuel Lines
275
Fuel Filter
275
Fuel Pump
275
Carburetor
275
Fuel Level Sending Unit
277
Fuel Tank
281
Carbon Canister
284
Fuel Shut-Off Valve
285
Engine Control Linkages
286
General Information
286
Ground Speed
286
Accelerator Cable
286
Choke Cable
287
Engine Governor Arm
289
Engine RPM Adjustment
290
Air Intake System
292
Air Filter Replacement
292
Air Canister Removal
293
Air Canister Installation
293
Clutches
294
Clutch Troubleshooting
294
Drive Belt
295
Drive Clutch
295
Driven Clutch
299
Clutch Cover
302
Section 16 - Diesel Engine, Muffler, Fuel System, and Clutches
305
Diesel Engine
305
Engine Removal
305
Engine Installation
307
Exhaust System
309
Muffler Removal
309
Intermediate Pipe Removal
309
Manifold Pipe Removal
310
Manifold Pipe Installation
310
Intermediate Pipe Installation
310
Muffler Installation
310
Fuel System
312
Fuel Lines
313
Bleeding Air from Fuel System
313
Fuel Filter Replacement
313
Fuel Pump
315
Fuel Level Sending Unit
315
Fuel Tank
318
Engine Control Linkages
322
General Information
322
Ground Speed
322
Accelerator Cable
322
Engine RPM Adjustment
323
Air Intake System
325
Air Filter Replacement
325
Air Canister Removal
326
Air Canister Installation
327
Clutches
328
Clutch Troubleshooting
328
Drive Belt
328
Drive Clutch
329
Driven Clutch
333
Clutch Cover
336
Section 17 - Drivetrain Components
339
Half Shafts
339
Half Shaft Removal
339
Half Shaft Installation
340
Front Differential
341
Front Differential Removal
341
Front Differential Installation
343
Front Driveshaft
343
Front Driveshaft Removal
343
Front Driveshaft Installation
343
Transmission
344
Transmission Removal
344
Transmission Installation
345
Forward/Reverse Shifter Cable
347
Forward/Reverse Shifter Handle
349
Rear Driveshaft
350
Rear Driveshaft Removal
350
Rear Driveshaft Installation
350
Rear Axle
350
Rear Axle Removal
350
Rear Axle Installation
352
Rear Axle Tubes, Axle Shafts and Wheel Bearings
352
Rear Axle Tube and Axle Shaft Removal
352
Rear Axle Tube and Axle Shaft Installation
353
Rear Wheel Bearing Removal
354
Rear Wheel Bearing Installation
354
Section 18 - Radiator and Coolant System (Diesel)
355
General Information
355
Engine Coolant Level Check
355
Engine Coolant Change
355
Coolant Reservoir
357
Coolant Reservoir Removal
357
Coolant Reservoir Installation
358
Radiator
358
Radiator Removal
358
Radiator Installation
359
Coolant Pipe Weldment
360
Coolant Pipe Weldment Removal
360
Coolant Pipe Weldment Installation
360
Fan
361
Fan Removal
361
Fan Installation
361
Section 19 - Hydraulic Attachment System
363
Model Identification
363
Relieving Hydraulic System Pressure
363
To Relieve Hydraulic Fluid Pressure
363
Attachment Interface
364
Inspection
364
Removing and Installing the Attachment Arm Mechanism
365
Electrical
370
Joystick
372
Joystick ON/OFF Switch
374
Attachment Arm Float Switch
375
Auxiliary Hydraulic Switch
377
Relays
378
Solenoid
380
Circuit Breaker
380
Control Valves
381
Hoses
383
Hose Routing
383
Hose Removal
384
Hose Installation
384
Quick Connect Fittings (Auxiliary Hydraulic Circuit Only)
385
Quick Connect Removal
385
Quick Connect Installation
385
Cylinders
386
Vehicle Mounted Cylinders
386
Auxiliary Cylinder (Optional)
387
Cylinder Disassembly
389
Cylinder Assembly
392
Cylinder Bushings (if Equipped)
398
Angle Frame Bushings
399
Snow Blade Angle Frame
399
Whisk Broom Angle Frame
400
Front Mount
401
Front Mount Removal
401
Front Mount Installation
402
Hydraulic Pump Assembly
402
Fluid Level Inspection
403
Fluid Change
403
Pump Assembly
404
Reservoir
406
Motor
407
Pump
408
Priming the Pump
408
Advertisement
Club Car CARRYALL 1700 Owner's Manual (76 pages)
All-Wheel Drive Gasoline and Diesel Vehicles
Brand:
Club Car
| Category:
Utility Vehicle
| Size: 6.64 MB
Table of Contents
Table of Contents
5
Note to the Owner
7
Safety Decal Identification
7
Practice Safety
12
Proposition 65 Warning - State of California
12
Safety Details
13
General Warnings
14
General Information
18
Model Identification
19
Controls and Indicators
22
Roll-Over Protective Structure and Seat Belts
27
Seat Latch and Adjustment
29
Pre-Operation and Daily Safety Checklist
29
Driving Instructions
30
Bed Latch and Prop Rod
33
Loading and Unloading Cargo
34
Vehicle Load Capacities
35
Towing with the Vehicle
36
Transporting on a Trailer
37
Storage
37
Maintenance
40
Periodic Service Schedule
41
Periodic Lubrication Schedule
43
Brake Fluid Reservoir
44
Engine Oil
46
Gearcase Lubrication
51
Engine Coolant - Diesel Vehicles
53
Air Intake System
54
Fueling Instructions
55
Battery
58
Using a Booster Battery (Jump Starting)
59
Cleaning the Vehicle
61
Accessories
61
Subsequent Owner Registration
62
Vehicle Specifications
63
Carryall 1500/1700 and Xrt 1550/1550 Se All-Wheel Drive Owner's Manual
65
Advertisement
Related Products
Club Car Carryall 1500
Club Car CARRYALL 100 CE
Club Car Turf 1/Carryall 1
Club Car CARRYALL 1700 CE
Club Car CARRYALL 1500 CE
Club Car Carryall 1
Club Car TURF 1 2001
Club Car Pioneer 1200 2004
Club Car Pioneer 1200
Club Car Carryall
Club Car Categories
Golf Cars
Utility Vehicle
Offroad Vehicle
Electric Vehicles
Battery Charger
More Club Car Manuals
Login
Sign In
OR
Sign in with Facebook
Sign in with Google
Upload manual
Upload from disk
Upload from URL