Club Car Turf 2005 Series Owner's Manual
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Club Car Turf 2005 Series Owner's Manual

Club Car Turf 2005 Series Owner's Manual

Electric and gasoline vehicles
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2005
Turf
Vehicles
Electric and Gasoline
Owner's Manual
Turf 1
Turf 2
Turf 6

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Summary of Contents for Club Car Turf 2005 Series

  • Page 1 2005 Turf Vehicles Electric and Gasoline Owner’s Manual Turf 1 Turf 2 Turf 6...
  • Page 3 Club Car is not liable for errors in this manual or for incidental or consequential damages that result from the use of the material in this manual.
  • Page 4 We hope you will consider this owner’s manual a permanent part of your Club Car vehicle. If you sell the vehi- cle, please include the manual so that the next owner will have the important operating, safety, and mainte- nance information it contains.

  • Page 5: Table Of Contents

    TABLE OF CONTENTS Vehicle Feature Identification ........................Safety Details ............................11 General Warnings ............................11 General Information ........................... 14 Model Identification ............................ 14 Controls and Indicators ..........................15 Pre-Operation and Daily Safety Checklist ....................23 Driving Instructions ............................ 25 Bed Latch ..............................27 Prop Rod ..............................

  • Page 6: Vehicle Feature Identification

    Vehicle Feature Identification ELECTRIC TURF 1 AND TURF 2 WARNING OPERATING INSTRUCTIONS ROLLOVER OR FALLING OFF MAY CAUSE DEATH. • Read Owner's Manual and safety warnings located on dash panel prior to driving. • Before using vehicle, read operating instructions. •...
  • Page 7 Vehicle Feature Identification ELECTRIC TURF 1 AND TURF 2 DANGER / POISON FLUSH EYES SULFURIC IMMEDIATELY WITH WATER ACID SHIELD • SPARKS CAN CAUSE EYES • FLAMES MEDICAL ORWARD/REVERSE HANDLE BLINDNESS OR EXPLOSIVE • SMOKING HELP GASES CAN CAUSE SEVERE BURNS FAST BLINDNESS OR INJURY (POWERDRIVE SYSTEM 48...
  • Page 8 Vehicle Feature Identification GASOLINE TURF 1 AND TURF 2 OPERATING INSTRUCTIONS WARNING • Read Owner's Manual and safety warnings located on dash panel prior to driving. ROLLOVER OR FALLING OFF MAY CAUSE DEATH. • Study and understand controls. • Before using vehicle, read operating instructions. •...
  • Page 9 Vehicle Feature Identification GASOLINE TURF 1 AND TURF 2 WARNING GASOLINE EXPLOSION / FIRE. • Can cause severe injury or death. • No smoking, sparks, or open flame. • Stop engine, allow to cool before refueling. • Turn fuel valve ( ) on during operation.
  • Page 10 Vehicle Feature Identification GASOLINE TURF 6 WARNING WARNING GASOLINE EXPLOSION / FIRE. • Can cause severe injury or death. • No smoking, sparks, or open flame. ROLLOVER OR FALLING OFF MAY CAUSE DEATH. • Stop engine, allow to cool before refueling. •...
  • Page 11 Vehicle Feature Identification GASOLINE TURF 6 OPERATING INSTRUCTIONS • Read Owner's Manual and safety warnings located on dash panel prior to driving. • Study and understand controls. • Make sure wheels are turned in desired direction. • Turn key to “ON” position and be sure nothing is in your path. •...
  • Page 12 Safety signs like you see above may at first seem shocking, but their impact is mild compared with the reality of severe personal injury. Your safety and satisfaction are of the utmost importance to Club Car. That is why before operating the vehicle, we urge you to review the information in this manual.

  • Page 13: Safety Details

    If any of the operation or safety decals on the vehicle become damaged, have been removed, or cannot be easily read, they should be replaced immediately to avoid possible property damage, personal injury, or death. Contact your Club Car distributor/dealer. ý...
  • Page 14 • A Club Car vehicle will not provide protection from lightning, flying objects, or other storm- related hazards. If caught in a storm while driving a Club Car vehicle, exit the vehicle and seek shelter in accordance with applicable safety guidelines for your location.
  • Page 15 General Warnings ý WARNING - Turn the key switch to the ON position and place the Forward/Reverse handle or switch in the REVERSE position. - Slowly press the accelerator pedal and keep it pressed until the reverse warning buzzer can no longer be heard.

  • Page 16: General Information

    General Information Figure 4 IQ Plus Electric Vehicles GENERAL INFORMATION This manual features two electric Turf vehicles: Turf 1 and Turf 2, and three gasoline Turf vehicles: Turf 1, Turf 2, and Turf 6. The Turf 1 electric vehicle uses either the PowerDrive System 48 or the IQ System electrical system;...

  • Page 17: Controls And Indicators

    Controls and Indicators NOTE: Have the vehicle serial number available when ordering parts or making inquiries. SERIAL NUMBER Club Car This vehicle is covered by one or more of the RG0501-123456 P O BOX 204658 following U.S. Patents as applicable: D271008...
  • Page 18 WARD) to operate the vehicle in the forward direction, or towards the passenger (REVERSE) to operate the vehi- cle in the REVERSE position. When handle is in the straight up position (NEUTRAL), the vehicle will not operate. Club Car vehicles operate at reduced speed in reverse The reverse buzzer(s) will sound as a warning when the Forward/Reverse handle is in the REVERSE position.
  • Page 19 Once vehicle speed slows to below approximately 11 mph (17.7 km/h), with the accelerator pedal still released, motor braking will be deac- tivated and the vehicle will coast freely. This feature is selectable. Contact your Club Car dealer/distrib- utor to inquire about this selectable feature.
  • Page 20 Controls and Indicators cle stops. Contact your Club Car dealer/distributor to inquire about this programmable feature. BRAKE PEDAL The brake pedal is the large pedal on the left with the word STOP molded into it (Figure 9). To slow or stop the vehicle, press the brake pedal with your right foot (Figure 9).
  • Page 21 30 minutes. However, the vehicle should be charged at the first opportunity. If the warning light illuminates and the vehicle is unable to operate for 30 minutes, have your Club Car distributor/ dealer check the vehicle for a possible battery or electrical system problem.
  • Page 22 Bring vehicle to a complete stop, remove seat, and push breaker to reset. If circuit breaker is tripped again when vehicle operation is resumed, contact a local Club Car distributor/dealer. 2005 Turf Vehicle Owner’s Manual...
  • Page 23 Controls and Indicators NEUTRAL LOCKOUT Gasoline Vehicles Only For the convenience of the trained technician, there is a neutral lockout cam located on the back of the For- ward/Reverse shifter. If the neutral lockout cam is pulled out approximately 3/8 inch (10 mm) and then rotated one-half turn until it snaps into place, the cam will be in the MAINTENANCE position (Figure 12).
  • Page 24 Controls and Indicators Figure 14 Button Choke Figure 15 Cable Choke LOW OIL WARNING LIGHT Gasoline Vehicles Only The vehicle is equipped with a low oil warning light (1), located on the dash panel just above the steering col- umn (Figure 16). If the warning light comes on, oil should be checked and added to the engine as necessary before continuing to use the vehicle.

  • Page 25: Pre-Operation And Daily Safety Checklist

    Periodic Service Schedules on page 29. PRE-OPERATION AND DAILY SAFETY CHECKLIST Each Club Car vehicle has been thoroughly inspected and adjusted at the factory; however, upon receiving your new vehicle(s), you should become familiar with its controls, indicators, and operation. Carefully inspect each vehicle to ensure that it is in proper working condition before accepting delivery.
  • Page 26 When the pedal is released it should return to the original position and the motor should rotate freely. Club Car vehicles should run at reduced speed in reverse. IQ System and IQ Plus vehicles only: When the pedal is released, it should return to the original position and the motor should rotate freely or go into motor braking mode.

  • Page 27: Driving Instructions

    When the pedal is released it should return to the original position and the engine should stop. Club Car vehicles operate at reduced speed in reverse. • Governor: Check maximum speed of the vehicle. The Turf 1 should operate at 12-15 mph (19-24 km/ h) on a level surface.
  • Page 28 Driving Instructions • The vehicle should be driven in only specified areas by trained drivers. • Do not drive while under the influence of alcohol, drugs, or medications. • Use brakes to reduce speed when coasting downhill. No one should drive the vehicle without first being instructed in the proper operation and use of the vehicle’s controls.

  • Page 29: Bed Latch

    Bed Latch STOPPING THE VEHICLE ý WARNING • Driving through water may affect the brakes. After driving through water, check effectiveness of the brakes by gently pressing the brake pedal. If the vehicle does not slow down at the normal rate, continue to press the brake pedal until the brakes dry out and normal performance returns.

  • Page 30: Prop Rod

    Prop Rod NOTE: The Turf 2 is equipped with an automatically engaging prop rod (Figure 18), unless equipped with the hydraulic or electric bed lift option. Figure 17 Bed Latch Figure 18 Prop Rod – Turf 2 PROP ROD See General Warnings on page 4. The Turf 2 vehicle is equipped with an automatically engaging prop rod and prop rod track on the driver side of the rear body (Figure 18).

  • Page 31: Loading And Unloading

    Loading and Unloading LOADING AND UNLOADING ý WARNING • Firmly engage the park brake before loading the vehicle. • Do not allow riders in the cargo bed. • Do not exceed the rated capacity of the vehicle. Rated capacity is for level surfaces only. •...

  • Page 32: Towing With The Vehicle

    • Reduce normal driving speed when transporting a Club Car vehicle on a trailer. • Do not tow a Club Car vehicle behind a passenger vehicle or truck on a public road unless it is on an approved trailer.

  • Page 33: Storage - Electric Vehicle

    Storage – Electric Vehicle Turf 1 1600 lb. (727 kg) Turf 2 1600 lb. (727 kg) Turf 6 2000 lb. (909 kg) NOTE: A two-car trailer should be rated at 2 x 1600 lb. = 3200 lb. (2 x 727 kg = 1454 kg) for Turf 1 and 2, or 2 x 2000 lb.

  • Page 34: Storage - Gasoline Vehicle

    Storage – Gasoline Vehicle during storage. RETURNING THE STORED ELECTRIC VEHICLE TO SERVICE 1. If necessary, connect batteries. 2. Fully charge batteries. 3. Adjust tires to recommended tire pressure. See Vehicle Specifications – Electric Vehicles on page 44. 4. Perform the Pre-Operation and Daily Safety Checklist on page 16. STORAGE –...
  • Page 35 Storage – Gasoline Vehicle 3.2. Loosen, but do not remove, the carburetor drain screw and drain fuel remaining in bowl into a small, clean container, then pour the fuel from the container into vehicle fuel tank. Tighten the carburetor drain screw. 3.3.
  • Page 36 Storage – Gasoline Vehicle 4. Place the Forward/Reverse handle in the NEUTRAL position and the neutral lockout cam in the MAIN- TENANCE position. Crank the engine until fuel is pumped into the carburetor and fuel lines and the engine starts. Turn the engine off and return neutral lockout cam to the OPERATE position. See follow- ing NOTE.

  • Page 37: Maintenance

    Any vehicle not functioning correctly should be removed from use until it is properly repaired. This will prevent further damage to the vehicle and avoid the possibility of injury due to unsafe conditions. Contact your local Club Car distributor/dealer to perform all repairs and semiannual and annual periodic service. ý...

  • Page 38: Periodic Service Schedules

    Periodic Service Schedules PERIODIC SERVICE SCHEDULES See General Warnings on page 4. ý WARNING • Service, repairs, and adjustments must be made per instructions in the maintenance and service manual. NOTE: If the vehicle is constantly hauling heavy loads or hauling a trailer, these preventive maintenance procedures should be performed more often than recommended in the Periodic Service Schedule.
  • Page 39 Periodic Service Schedules PERIODIC SERVICE SCHEDULE – GASOLINE VEHICLES REGULAR INTERVAL SERVICE Monthly service by owner Check engine oil level; change if or trained technician necessary. See Periodic Lubrication Schedules on page 31. Dispose of used oil properly. Engine Check engine cooling air intake; visually inspect unshrouded area around engine exhaust for grass and debris, and clean if necessary.

  • Page 40: Periodic Lubrication Schedules

    Periodic Lubrication Schedules PERIODIC LUBRICATION SCHEDULES PERIODIC LUBRICATION SCHEDULE – ELECTRIC VEHICLES LUBRICATION REGULAR INTERVAL SERVICE RECOMMENDED LUBRICANT POINTS Semiannually by owner Brake pedal shaft bearings Dry Moly Lube (CCI P/N 1012151) or trained technician (or every 50 hours of Brake linkage and pivots Dry Moly Lube (CCI P/N 1012151) operation, whichever...
  • Page 41 Periodic Lubrication Schedules PERIODIC LUBRICATION SCHEDULE – GASOLINE VEHICLES LUBRICATION REGULAR INTERVAL SERVICE RECOMMENDED LUBRICANT POINTS Semiannually by owner Brake pedal shaft bearings Dry Moly Lube (CCI P/N 1012151) or trained technician (or every 50 hours of Brake linkage and pivots Dry Moly Lube (CCI P/N 1012151) operation, whichever comes first)

  • Page 42: Vehicle Controller - Electric Vehicles

    VEHICLE CONTROLLER – ELECTRIC VEHICLES The Club Car electric vehicle is equipped with a solid state speed controller. In order to properly service and maintain the solid state controller vehicle, it is necessary to understand the electrical circuitry and the func- tions of all components in the system.
  • Page 43 Batteries – Electric Vehicles BATTERY CARE To keep batteries in good working condition, follow this maintenance program on a regular basis: 1. Batteries should be kept clean and free of corrosion. Wash tops and terminals of batteries with a solution of baking soda and water (1 cup baking soda (237 mL) per gallon (3.8 L) of water).

  • Page 44: Battery Charger - Electric Vehicles

    ý WARNING • Only trained technicians should repair or service the charger. Contact a Club Car distributor/ dealer. • Each charger should have its own dedicated 15 or 20 ampere separately protected (circuit breaker or fuse) single phase branch circuit, in accordance with all applicable electrical codes for the location.
  • Page 45 This will be repeated at one hour and at two hours into the charge cycle. Each Club Car electric vehicle is supplied with a fully automatic, stationary battery charger as standard equip- ment. The AC cord from the charger should be connected to a source capable of supplying 10 amperes min- imum per charger.
  • Page 46 Only PowerDrive System 48 and IQ System vehicles are compatible with a PowerDrive charger. Only IQ Plus vehicles are compatible with a IQ Plus charger. Other Club Car models or vehicles made by other manufac- turers are not compatible.

  • Page 47: Battery - Gasoline Vehicles

    Battery – Gasoline Vehicles plug or receptacle show signs of corrosion or the plug is difficult to insert or remove, the receptacle contacts ® and plug terminals should be cleaned with a good electrical contact cleaner or lightly sprayed with WD-40 brand spray lubricant.
  • Page 48 - Eyes: Flush with water for 15 minutes. Call a physician immediately. ý WARNING • Do not jump-start a dead battery using another battery and jumper cables. The battery in a Club Car gasoline vehicle is a 12-volt, low-maintenance battery that requires infrequent watering (Figure 28). BATTERY LEVEL...
  • Page 49 Battery – Gasoline Vehicles Be sure battery clamp is properly tightened. Tighten to 12 ft-Ib (16 N·m). A loose clamp may allow the battery to become damaged from vibration or jarring. If battery appears weak, have it charged by a trained technician. The battery should never be left discharged any longer than absolutely necessary (do not leave discharged overnight).

  • Page 50: Engine Oil - Gasoline Vehicle

    Engine Oil – Gasoline Vehicle ENGINE OIL – GASOLINE VEHICLE Even though the low oil warning light on the dash should illuminate if oil level becomes low, engine oil level should be checked monthly. Vehicle should be on a level surface when checking oil. Do not overfill with oil. ENGINE OIL LEVEL CHECK 1.

  • Page 51: Fueling Instructions - Gasoline Vehicle

    Fueling Instructions – Gasoline Vehicle FUELING INSTRUCTIONS – GASOLINE VEHICLE See General Warnings on page 4. ý DANGER • Turn the key switch to the OFF position before fueling. • Do not pour gasoline into the fuel tank when the engine is hot or while it is running. •...

  • Page 52: Cleaning The Vehicle

    In the event a vehicle is bought as a used vehicle, we strongly urge the new owner to register the vehicle with Club Car. This will enable us to contact you if the need arises. Please send your name, address, and serial number(s) of the vehicle(s) to Club Car, Inc., P.O.

  • Page 53: Vehicle Specifications - Electric Vehicles

    Vehicle Specifications – Electric Vehicles VEHICLE SPECIFICATIONS – ELECTRIC VEHICLES Turf 1 Turf 2 Turf 1 PowerDrive Turf 2 PowerDrive SPECIFICATIONS IQ System System 48 IQ Plus Electric System 48 Electric Electric Electric POWER SOURCE Drive motor: Direct drive, 48 volts DC, series wound, 3.1 hp •...

  • Page 54: Vehicle Specifications - Gasoline Vehicles

    Turf 1 Turf 2 Turf 1 PowerDrive Turf 2 PowerDrive SPECIFICATIONS IQ System System 48 IQ Plus Electric System 48 Electric Electric Electric Weight: Standard electric vehicle 548 lb. 530 lb. xxx lb. 637 lb. (without batteries) (249 kg) (240 kg) (xxx kg) (289 kg) 12-15 mph...
  • Page 55 Turf 1 Turf 2 Turf 6 SPECIFICATIONS Gasoline Gasoline Gasoline Brakes: Mechanical brake cable system to self-adjusting drum brakes on • each rear wheel. Park brake is automatically released. Self-adjusting multi- • Manually-Adjusted latch ratchet and pawl Brakes: Mechanical brake cable system to manually-adjusted drum brakes on all four wheels.
  • Page 56 Turf 1 Turf 2 Turf 6 SPECIFICATIONS Gasoline Gasoline Gasoline 800 lb. 1200 lb. 1500 lb. Vehicle rated capacity: Level surface only (363 kg) (544 kg) (680 kg) Standard seating capacity: persons LIQUID CAPACITIES 32 oz. 32 oz. 32 oz. Engine crankcase without filter (.95 liters) (.95 liters)
  • Page 57 Vehicle Specifications – Gasoline Vehicles Page 48 2005 Turf Vehicle Owner’s Manual...
  • Page 58 Repair shall mean remedying a defect in the vehicle or component thereof at no cost to the purchaser during the applicable limited warranty period. If CLUB CAR elects to repair the vehicle, it may provide factory-reconditioned parts or components.
  • Page 59 , or IQ System™ purchased from CLUB CAR or an authorized distributor or dealer will be free from defects in material and workmanship and will provide 36-hole performance (60 minute discharge capacity) for a period of four years or 800 rounds, whichever first occurs, from the date of purchase subject to the terms and conditions contained herein.
  • Page 60 5) A battery damaged by a defective charger. Without limiting the generality of the foregoing in any way, and as part of its limited warranty exclusion, CLUB CAR does not warrant that its PowerDrive battery is suitable for use in any application other than in its products. As in the use of any battery, a prudent owner will read and study the charger owner’s manual, the electric vehicle owner’s manual, the operator...
  • Page 61 Limited Warranties expressed herein and any implied warranties null and void and same are hereby excluded. Without limiting the generality of the foregoing in any way, and as part of its limited warranty exclusion, CLUB CAR does not warrant that the PowerDrive Charger is suitable for use in any application other than its PowerDrive System 48, PowerDrive Plus, and IQ System products.
  • Page 62 4) Vehicles charged by systems other than the CLUB CAR PowerDrive Charger. Without limiting the generality of the foregoing in any way, and as part of its limited warranty exclusion, CLUB CAR does not warrant that the Computer or Controller is suitable for use in any application other than its PowerDrive System 48, PowerDrive Plus, and IQ System products.
  • Page 63 System Warranty requires that you return your • Magneto or electronic ignition system blow-by gases are led to the breather chamber engine to an authorized Club Car Dealer for • Fuel filter element through the crankcase.Then, it is led to the air remedy under warranty.Please read the warranty...
  • Page 64 2. Ease of Finding Information 3. Clarity of Illustrations 4. Periodic Service and Periodic Lubrication Schedules Comments/Suggestions Please fax a copy of this page to (706) 228-2662. Thank You! Club Car Technical Publication Department Page 62 2005 Turf Vehicle Owner’s Manual...
  • Page 68 Publication Part Number 102680226 Edition Code 0505A00000 Club Car, Inc. www.clubcar.com P.O. Box 204658 Phone 1.706.863.3000 Augusta, GA 30917-4658 1.800.ClubCar Intl’l +1 706.863.3000 1.706.863-5808...

This manual is also suitable for:

Turf 1 2005Turf 2 2005Turf 6 2005

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