Club Car Carryall 1500 Maintenance And Service Manual page 63

HYDRAULIC AND PARK BRAKE SYSTEMS
TROUBLESHOOTING GUIDE
SYMPTOM
Vehicle pulls to one side
Pulsating brake pedal
Decreasing brake pedal travel
Noise and chatter – clicking or scraping sound
upon brake application
All brakes drag
Rear brakes drag
TABLE CONTINUED ON NEXT PAGE
POSSIBLE CAUSES
Incorrect or distorted brake pads
Grease or brake fluid on the brake pads
Scored or warped brake disc
Water on the brakes
Sticking caliper piston
Faulty suspension parts or alignment
Warped or worn brake discs
Bent wheel
Worn or damaged wheel bearings
Sticking caliper piston
Bent, damaged, or incorrect brake pads
Worn brake pads
Foreign material embedded in brake pads
Brake discs are cracked or scored
Binding brake pedal
Soft or swollen rubber parts caused by
incorrect or contaminated brake fluid
Binding park brake cables
Improper brake adjustment
2015 Carryall 1500/1700 and XRT 1550 Maintenance and Service Manual
Brake System Troubleshooting
CORRECTIVE ACTION
Replace the brake pads. See Brake Pads
and Caliper on page 6-6.
Replace hub, axle seal, or caliper, and replace
the brake pads. See Brake Pad and Caliper
Removal on page 6-6.
Replace the brake disc. See Brake Discs on
page 6-10.
Apply the brakes several times to dry the brake
pads and disc.
Replace the caliper. See Brake Pads and
Caliper on page 6-6.
See Steering and Front Suspension on
page 7-1, orRear Suspension on page 9-1.
Replace the brake discs. See Brake Discs
on page 6-10.
Replace the wheel.
Replace bearings. See Steering and Front
Suspension on page 7-1.
Replace the caliper. See Brake Pads and
Caliper on page 6-6.
Replace the brake pads. See Brake Pads
and Caliper on page 6-6.
Replace the brake pads. See Brake Pad and
Caliper Removal on page 6-6.
Replace the brake pads. See Brake Pad and
Caliper Removal on page 6-6.
Replace the brake discs. See Brake Discs
on page 6-10.
Replace bushings and adjust. Also replace
any bent or damaged components. See
Accelerator and Brake Pedal Assemblies
on page 5-1.
Replace master cylinder. See Master
Cylinder and Reservoir on page 6-14.
Adjust or replace cables.
See Park Brake Adjustment – At Rear
Calipers on page 6-18. Also See Park Brake
Wheel Cables on page 6-19.
6
Page 6-5