Club Car Carryall 1500 Maintenance And Service Manual page 390

19
Cylinders
WARNING
• Wear safety glasses to prevent eye injury when any of the following conditions exist:
– Fluids are under pressure.
– Flying debris or loose material is present.
– Engine is running.
– Tools are being used
CAUTION
• When repairing hydrostatic and hydraulic systems, clean the work area before disassembly and keep
all parts clean. Always use caps and plugs on hoses, tubelines and ports to keep dirt out. Dirt can
quickly damage the system.
NOTE: Contain and dispose of any leaking oil in an environmentally safe manner.
Use the following tools to disassemble and assemble the hydraulic cylinder:
• MEL1074 O-Ring Seal Hook
• MEL1396 Seal Installation Tool
• MEL1032 or MEL1033 Rod Seal Installation Tool
• MEL1075 Adjustable Gland Nut Wrench
• MEL1076 Cylinder Wrench
• Torque Multiplier (See your Ingersoll Rand dealer)
NOTE: The drawings may not show the cylinder exactly as it appears, but the procedure is correct for all the cylinders.
1. Put the base end of the hydraulic cylinder in a drain pan.
2. Move the rod in and out to remove the fluid from the cylinder. Move the rod slowly so the fluid will go directly
into the drain pan.
3. Put the base end of the cylinder in a vise.
4. Use an adjustable gland nut wrench to loosen the head (Figure 19-43, Page 19-29).
5. Remove the rod assembly from the cylinder case (Figure 19-44, Page 19-29).
6. Remove the cylinder case from the vise.
7. Put the rod end in the vise.
8. Remove the nut from the piston end of the rod (Figure 19-45, Page 19-29).
9. Pull the piston (1) off the rod. If the cylinder has a cushion sleeve (2), pull it off the rod. Pull the head (3)
off the rod (Figure 19-46, Page 19-29).
Page 19-28 2015 Carryall 1500/1700 and XRT 1550 Maintenance and Service Manual
HYDRAULIC ATTACHMENT SYSTEM