Club Car Carryall 1500 Maintenance And Service Manual page 321

DIESEL ENGINE, MUFFLER, FUEL SYSTEM, AND
CLUTCHES
2157
Figure 16-14 Fuel Level Sensor
8. Slide the rubber boot over the stud.
9. Install the passenger-side bed latch bracket on the frame with a bolt and flanged nylon locknut. Tighten the
hardware to 20 ft-lb (27 N·m).
10. Install the seat frame. Tighten the nut to 37 ft-lb (50 N·m). See Seat Support Installation, Section 4, Page 4-10.
11. Install the top portion of the ROPS (Roll Over Protective Structure). See ROPS Installation, Section 4, Page 4-8.
12. Install the center seat plate.
13. Add the appropriate fuel to the fuel tank.
14. Connect battery. See Connecting the Battery – Gasoline/Diesel Vehicles, Section 1, Page 1-4.
15. Install both seats.
16. Place the Forward/Reverse handle in NEUTRAL, turn the key switch to start the engine, and allow it to idle.
See following DANGER.
DANGER
• The engine produces carbon monoxide, which is an odorless, deadly poison. Do not operate the
engine in an enclosed area without proper ventilation.
• After installing the fuel tank and adding fuel, carefully check all fuel lines and connections for leaks.
Repair leaks before the vehicle is returned to service.
17. Run the engine for a few minutes to ensure that the fuel lines are full of fuel.
18. Inspect each fuel line connection for leaks.
18.1.Check all clamps at the fuel rail, fuel filters, fuel pump, and fuel tank for leaks.
18.2.Inspect each fuel line to ensure that the lines are not cracked, cut, or worn.
2015 Carryall 1500/1700 and XRT 1550 Maintenance and Service Manual
16
Fuel System
Page 16-17