Large Scratches And Abrasions; Front Body Components; Instrument Panel Removal; Instrument Panel Installation - Club Car Carryall 1500 Maintenance And Service Manual

BODY AND TRIM

LARGE SCRATCHES AND ABRASIONS

Touch-up is not recommended. Replace the entire body part or have it repaired by a professional paint and body
repair shop with experience repairing bodies.

FRONT BODY COMPONENTS

See General Warnings, Section 1, Page 1-2.

INSTRUMENT PANEL REMOVAL

1. Make sure the key switch is OFF and the Forward/Reverse handle is in the NEUTRAL position. Remove the
key. Chock the wheels.
2. Disconnect battery. See Disconnecting the Battery – Gasoline/Diesel Vehicles, Section 1, Page 1-3.
3. Remove the steering wheel. See Steering Wheel Removal, Section 7, Page 7-1.
4. Remove the knob from the Forward/Reverse shift handle by unscrewing knob counterclockwise.
5. Loosen and remove the three Torx
holders and one screw is located inside the glovebox.)
6. Loosen and remove the two hex bolts securing the outside lower ends of the instrument panel (these two bolts
also help secure the top portion of the front fenders).
7. Loosen and remove the hex bolt, washer and nut securing the top potion of the instrument panel located above
the steering wheel (under the black removable plastic cap). Use a screwdriver or other flat-bladed tool to carefully
remove plastic cap to gain access to the bolt head. Gain access to the rear nut and washer by raising hood and
reaching up inside rear of instrument panel.
8. Loosen and remove the hex bolt securing the top potion of the instrument panel located inside the glovebox.
9. Pull the top of the instrument panel towards the rear of the vehicle to access the rear of panel.
10. Disconnect the wiring from components mounted on the instrument panel.
11. Kawasaki Powered Gasoline vehicles: Remove the choke cable from the engine choke lever. See Choke
Cable Removal on page 15-21.
12. Remove instrument panel from vehicle.

INSTRUMENT PANEL INSTALLATION

1. Position the instrument panel on the vehicle.
2. Connect the wiring to the electrical components mounted on the instrument panel. See Wiring Diagram on
page 11-6.
3. Kawasaki Powered Gasoline vehicles: Connect the choke cable to the engine choke lever. See Choke
Cable Installation on page 15-22.
4. Secure the top portion of the instrument panel using the hex bolt through the hole located inside the glovebox and
closest to the passenger side of the vehicle.
5. Secure the top portion of the instrument panel using the hex bolt, washer and nut through the hole located above
the steering wheel. Gain access to the rear nut and washer by raising hood and reaching up inside rear of
instrument panel. Snap the black plastic cap in place over the exposed hex bolt head.
®
screws from the instrument panel. (Two screws are located behind the cup
2015 Carryall 1500/1700 and XRT 1550 Maintenance and Service Manual
Front Body Components
Page 4-3
4