SECTION 1 - SAFETY ...................................................................................................................................... 1-1

Safety Details ................................................................................................................................................ 1-1

Personal Safety ......................................................................................................................................... 1-1

Machine Safety.......................................................................................................................................... 1-1

Information................................................................................................................................................ 1-2

General Warnings.......................................................................................................................................... 1-2

Disabling the Vehicle.................................................................................................................................. 1-3

Disconnecting the Battery - Gasoline/Diesel Vehicles .................................................................................. 1-3

Connecting the Battery - Gasoline/Diesel Vehicles ...................................................................................... 1-4

Recycling Lead-Acid Batteries .................................................................................................................... 1-4

International safety symbols on batteries ..................................................................................................... 1-5

SECTION 2 - VEHICLE SPECIFICATIONS ........................................................................................................ 2-1

1500/1700 and 1550/1550 SE Specifications............................................................................................... 2-1

Intellitach Specifications ............................................................................................................................. 2-4

SECTION 3 - GENERAL INFORMATION ........................................................................................................... 3-1

Model Identification........................................................................................................................................ 3-3

Identification Numbers ............................................................................................................................... 3-3

Storage......................................................................................................................................................... 3-5

Preparing the Vehicle for Extended Storage ................................................................................................ 3-6

Returning the Stored Vehicle to Service ...................................................................................................... 3-6

Lifting The Vehicle ......................................................................................................................................... 3-7

Lifting Only The Front ................................................................................................................................ 3-7

Lifting Only The Rear ................................................................................................................................. 3-7

Lifting The Entire Vehicle............................................................................................................................ 3-8

Using A Booster Battery (Jump Starting) ......................................................................................................... 3-9

SECTION 4 - BODY AND TRIM......................................................................................................................... 4-1

General Information ....................................................................................................................................... 4-1

Cleaning the Vehicle ...................................................................................................................................... 4-1

Seat Cleaning............................................................................................................................................ 4-1

Front Body Repair ......................................................................................................................................... 4-2

Light Scratches.......................................................................................................................................... 4-2

Abrasions and Haze .................................................................................................................................. 4-2

Large Scratches and Abrasions .................................................................................................................. 4-3

Front Body Components ................................................................................................................................ 4-3

Instrument Panel Removal ......................................................................................................................... 4-3

Instrument Panel Installation ...................................................................................................................... 4-3

Front Fascia Removal ................................................................................................................................ 4-4

Front Fascia Installation ............................................................................................................................. 4-4

Hood Removal .......................................................................................................................................... 4-4

Hood Installation........................................................................................................................................ 4-4

Center Cowl Panel Removal....................................................................................................................... 4-4

Center Cowl Panel Installation .................................................................................................................... 4-5

Side Cowl Panel (Fender) Removal ............................................................................................................ 4-5

Side Cowl Panel (Fender) Installation ......................................................................................................... 4-5

Front Fender Flare Removal....................................................................................................................... 4-6

Front Fender Flare Installation .................................................................................................................... 4-6

Roll-Over Protective Structure (ROPS)............................................................................................................ 4-6

ROPS Removal ......................................................................................................................................... 4-7

ROPS Installation ...................................................................................................................................... 4-8

Seat.............................................................................................................................................................. 4-9

Seat Removal............................................................................................................................................ 4-9

Seat Adjustment ........................................................................................................................................ 4-9

Seat Installation....................................................................................................................................... 4-10

2015 Carryall 1500/1700 and XRT 1550 Maintenance and Service Manual

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