Auxiliary Cylinder (Optional) - Club Car Carryall 1500 Maintenance And Service Manual

HYDRAULIC ATTACHMENT SYSTEM
Vehicle Mounted Cylinder Installation
1. If installing a used cylinder, clean inside the attachment ends first. Otherwise, orient cylinder, align attachment
ends and secure with pivot pin(s) and retaining pin(s).
2. Match and connect hoses to fittings (Figure 19-37, Page 19-24). Tighten fittings to 22 ft-lb (30 N·m).
3. Lubricate attachment ends. See Lubricating the Attachment Arm and Interface – IntelliTach, Section 10,
Page 10-9.
4. Refill and prime system. See Priming the Pump, Section 19, Page 19-46.

AUXILIARY CYLINDER (OPTIONAL)

Auxiliary Cylinder Removal
WARNING
• Wear safety glasses to prevent eye injury when any of the following conditions exist:
– Fluids are under pressure.
– Flying debris or loose material is present.
– Engine is running.
– Tools are being used.
CAUTION
• When repairing hydraulic systems, clean the work area before disassembly and keep all parts clean.
Always use caps and plugs on hoses, tubelines and ports to keep dirt out. Dirt can quickly damage
the system.
NOTE: Contain and dispose of any leaking oil in an environmentally safe manner.
The following pictures may not show your exact attachment but the procedure is the same.
1. Remove hydraulic hoses (items 1 & 2) (Figure 19-38, Page 19-25). See following NOTE.
NOTE: Mark hoses for correct installation if factory markings are not found.
2. Remove retaining pin (1) and pivot pin (2) from rod end of hydraulic cylinder (Figure 19-39, Page 19-25).
1
2254
Figure 19-38 Hoses
2
2015 Carryall 1500/1700 and XRT 1550 Maintenance and Service Manual
2255
Figure 19-39 Remove Rod End Pins
19
Cylinders
1
2
Page 19-25