Drive Clutch - Club Car Carryall 1500 Maintenance And Service Manual

DIESEL ENGINE, MUFFLER, FUEL SYSTEM, AND
CLUTCHES
The drive belt should be inspected periodically for wear and glazing. If it is excessively worn, frayed, or glazed,
replace the belt.
2171
Figure 16-26 Drive Belt Removal
Drive Belt Removal
1. Disconnect battery. See Disconnecting the Battery – Gasoline/Diesel Vehicles, Section 1, Page 1-3.
2. Remove the clutch outer cover. See Clutch Outer Cover Removal on page 16-32.
3. Grasp the belt midway between the drive and driven clutches and squeeze the belt together as tightly as possible.
4. Guide the belt over the driven clutch and roll the belt off the driven clutch by rotating the clutch clockwise (Figure
16-26, Page 16-25). See following CAUTION.
CAUTION
• Make sure your fingers are not underneath the belt when rolling the belt off the driven clutch.
Drive Belt Installation
1. Position the new belt on the drive clutch and then start the belt over the top of the driven clutch.
2. Rotate the driven clutch clockwise and roll the belt over the driven clutch sheaves and onto the clutch.
3. Install the clutch outer cover. See Clutch Outer Cover Installation on page 16-32.
4. Connect battery. See Connecting the Battery – Gasoline/Diesel Vehicles, Section 1, Page 1-4.

DRIVE CLUTCH

See General Warnings, Section 1, Page 1-2.
CAUTION
• Be very careful with the clutches. A clutch that has been dropped will not be properly balanced. If
either clutch is dropped, assume that it is damaged and replace it.
Drive Clutch Removal
1. Disconnect battery. See Disconnecting the Battery – Gasoline/Diesel Vehicles, Section 1, Page 1-3.
2. Remove the top air filter hose (outlet) from the air filter canister.
3. Remove the clutch outer cover. See Clutch Outer Cover Removal on page 16-32.
2015 Carryall 1500/1700 and XRT 1550 Maintenance and Service Manual
16
Clutches
Page 16-25